{"id":950,"date":"2023-10-11T06:47:50","date_gmt":"2023-10-11T06:47:50","guid":{"rendered":"https:\/\/fermentorchina.com\/?post_type=product&#038;p=950"},"modified":"2025-11-14T08:41:05","modified_gmt":"2025-11-14T08:41:05","slug":"30kl-industrial-fermenter","status":"publish","type":"product","link":"https:\/\/fermentorchina.com\/es\/products\/30kl-industrial-fermenter\/","title":{"rendered":"Multi-stage 30KL industrial fermenter"},"content":{"rendered":"<h2><strong>What Is an Industrial Fermenter and What Is the Reason to Have It?<\/strong><\/h2>\n<p>The focus of the equipment is to conduct a large-scale microbial fermentation process in industries such as pharmaceuticals, food and beverage, agriculture, and biotechnology, and such an equipment is an industrial fermenter. It is not only a vessel but the channel between raw materials and the end product.<\/p>\n<p>Fermentation tanks are found in laboratories and they are between 2 to 500 liters. Pilot fermenters cover 500 to 5000 liters. That is where the real challenge of fermentation in industry begins: above 5 thousand liters. By the way, this is where Multi-stage stainless steel 30KL industrial fermenter enters the field.<\/p>\n<p>Its superior engineering promises that it is able to resist steam sterilization, exhibits superior flexibility of operation, has reduced internal accessories to prevent dead corners, and exhibits resilient material and energy moving proficiency. The result? Consistent production, reduced contamination risk, and lower energy consumption.<\/p>\n<h2><strong>Why to Use the Multi-Stage 30KL Industrial Fermenter?<\/strong><\/h2>\n<p>Have you ever thought of what really makes an industrial fermenter the way it is? Here\u2019s why our design excels:<\/p>\n<ul>\n<li><strong>Depot capacity:<\/strong>Allows you to produce volumes massively.<\/li>\n<li><strong>High rate of heat and mass transfer:<\/strong>Maximizes the fermentation and enhances yields.<\/li>\n<li><strong>Sturdy SS316L and SS304 metal work:<\/strong>Makes it long lasting and corrosion resistant.<\/li>\n<li><strong>Flexible operation:<\/strong>Every tank is operable separately or in combination with the other tanks.<\/li>\n<li><strong>Technological controls:<\/strong>Siemens PLC with complete data records, output and multi-language applications.<\/li>\n<\/ul>\n<p>All features are selected with the intension of making sure you get same results even when the production cycle is long and complicated.<\/p>\n<h2><strong>Industrial Fermenter Technical Parameters<\/strong><\/h2>\n<p>Take a closer at what drives this magnificent system:<\/p>\n<table>\n<tbody>\n<tr>\n<td width=\"318\"><strong><b>Par\u00e1metro<\/b><\/strong><\/td>\n<td width=\"1066\"><strong><b>D<\/b><\/strong><strong><b>descripci\u00f3n<\/b><\/strong><\/td>\n<\/tr>\n<tr>\n<td width=\"318\">Volumen total<\/td>\n<td width=\"1066\">5L, 10L, 15L, 20L, 30L, 50L, 100L, 200L, 500L, 1000L, 5KL, 50KL, 200KL, etc.<\/td>\n<\/tr>\n<tr>\n<td width=\"318\">Volumen de trabajo<\/td>\n<td width=\"1066\">30%~70%<\/td>\n<\/tr>\n<tr>\n<td width=\"318\">Tanque<\/td>\n<td width=\"1066\">Tanque con camisa, fabricado con SS316 y SS304, presi\u00f3n de dise\u00f1o del tanque de 0,3 Mpa, presi\u00f3n de dise\u00f1o de la camisa de 0,35 Mpa, pulido de 0,4 a 0,6 um, relaci\u00f3n de di\u00e1metro y altura de 1:2,2 a 2,5<\/td>\n<\/tr>\n<tr>\n<td width=\"318\">Sistema de agitaci\u00f3n<\/td>\n<td width=\"1066\">Accionamiento mec\u00e1nico en la parte superior\/inferior o accionamiento magn\u00e9tico en la parte superior, paleta de seis hojas ajustable en altura de 3 piezas<\/p>\n<p>Velocidad de agitaci\u00f3n: 50~1000rpm\/50-400rpm<\/td>\n<\/tr>\n<tr>\n<td width=\"318\">Esterilizaci\u00f3n<\/td>\n<td width=\"1066\">Esterilizar en el lugar (SIP), control autom\u00e1tico por programa<\/td>\n<\/tr>\n<tr>\n<td width=\"318\">Limpio<\/td>\n<td width=\"1066\">Limpieza in situ (CIP) mediante bola rociadora<\/td>\n<\/tr>\n<tr>\n<td width=\"318\">control de gases<\/td>\n<td width=\"1066\">Control por medidor de rotor, caudal de aire 1 vvm<\/td>\n<\/tr>\n<tr>\n<td width=\"318\">Alimentaci\u00f3n<\/td>\n<td width=\"1066\">Alimentaci\u00f3n autom\u00e1tica mediante bomba perist\u00e1ltica.<\/td>\n<\/tr>\n<tr>\n<td width=\"318\">Control antiespumante<\/td>\n<td width=\"1066\">Agregue antiespumante autom\u00e1ticamente mediante bomba perist\u00e1ltica<\/td>\n<\/tr>\n<tr>\n<td width=\"318\">Control de temperatura<\/td>\n<td width=\"1066\">Autocontrol, rango de calefacci\u00f3n el\u00e9ctrica: la fuente de agua agrega 5 \u2103 a 70 \u2103<\/td>\n<\/tr>\n<tr>\n<td width=\"318\">control de ph<\/td>\n<td width=\"1066\">PH 2,00-12,00\u00b10,1, control autom\u00e1tico de adici\u00f3n de \u00e1cido\/base mediante bomba perist\u00e1ltica, sensor de pH de Hamilton\/Mettler, Suiza.<\/td>\n<\/tr>\n<tr>\n<td width=\"318\">hacer control<\/td>\n<td width=\"1066\">0-150\u00b13% que muestra una precisi\u00f3n de 0,1%, sensor de OD de Hamilton\/Mettler, Suiza. HACER acoplamiento con agitaci\u00f3n, ox\u00edgeno.<\/td>\n<\/tr>\n<tr>\n<td width=\"318\">Muestreo<\/td>\n<td width=\"1066\">V\u00e1lvula de muestreo, esterilizaci\u00f3n de botes por separado, manual.<\/td>\n<\/tr>\n<tr>\n<td width=\"318\">Cosecha<\/td>\n<td width=\"1066\">V\u00e1lvula inferior de zona muerta cero (Gemu\/Burket, Alemania), esterilizaci\u00f3n de latas por separado, manual\/autom\u00e1tica<\/td>\n<\/tr>\n<tr>\n<td width=\"318\">Sistema de elevaci\u00f3n de tapa<\/td>\n<td width=\"1066\">30L-500L tienen sistema de elevaci\u00f3n de tapa, 700-1000L tienen agujero humano.<\/td>\n<\/tr>\n<tr>\n<td width=\"318\">Presi\u00f3n<\/td>\n<td width=\"1066\">Control autom\u00e1tico, transmisor de presi\u00f3n BD Alemania<\/td>\n<\/tr>\n<tr>\n<td width=\"318\">Escape<\/td>\n<td width=\"1066\">Disponer de condensador antes del escape, control mediante v\u00e1lvula de diagrama\/v\u00e1lvula de control proporcional.<\/td>\n<\/tr>\n<tr>\n<td width=\"318\">Par\u00e1metros de control<\/td>\n<td width=\"1066\">Pantalla t\u00e1ctil de 10 o 15 pulgadas, PLC Siemens con par\u00e1metros de control (agitaci\u00f3n, pH, OD, temperatura, alimentaci\u00f3n, alarma, gas, etc.), an\u00e1lisis de datos, registro de datos, salida de datos, idioma (RU\/EN\/CN) y otros personalizados. funciones<\/td>\n<\/tr>\n<tr>\n<td width=\"318\">Configuraci\u00f3n opcional<\/td>\n<td width=\"1066\">Control remoto, medidor de flujo m\u00e1sico (gas de control autom\u00e1tico), O2\/N2\/CO2, flujo de gas 2vvm, an\u00e1lisis de escape de gas (CO2), sensor de nivel, sensor de turbidez (OD), sensor de ORP, sistema de peso, sensor de celda viva (biomasa) , Impresi\u00f3n, Pantalla t\u00e1ctil Siemens, Doble sello mec\u00e1nico, Grupo de 4 v\u00e1lvulas para alimentaci\u00f3n, Descarga autom\u00e1tica de v\u00e1lvula inferior, Certificado ASME, Certificado CSA, Cultivo por lotes, Transferencia de semillas, etc.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<h2><strong>Design Features That Deliver<\/strong><\/h2>\n<p>El <strong>Multi-stage 30KL industrial fermenter<\/strong>\u00a0is not just constructed on scale, it is designed to provide you process control, flexibility and also safety. Here\u2019s how:<\/p>\n<ul>\n<li><strong>Modular multi-stage:<\/strong>Individual tanks can either operate in series or parallel corresponding to complex fermentation plans.<\/li>\n<li><strong>Enhanced internal circulation:<\/strong>Minimization of temperature gradients and enhance oxygen transfer.<\/li>\n<li><strong>Sanitary sampling &amp; discharge:<\/strong>Special valves prevent contamination.<\/li>\n<li><strong>The observation glass:<\/strong>is clear and easy to read: Readily find out the liquid level.<\/li>\n<li><strong>Advanced ventilation:<\/strong>Deep ventilation ensures uniform gas distribution.<\/li>\n<li><strong>High precision sensors:<\/strong>PH and DO sensors of the best makes will ensure precise monitoring.<\/li>\n<\/ul>\n<h2><strong>Advanced Control for Peace of Mind<\/strong><\/h2>\n<p>Fermentation process of this magnitude needs full visibility and control. The fermenter has a German Siemens S7-200 PLC and a 10-inch LCD touchscreen interface.<\/p>\n<ul>\n<li>Full English menu and intuitive interface.<\/li>\n<li>Real-time sampling and display of tank data.<\/li>\n<li>Automated control for stirring, temperature, pH, and DO.<\/li>\n<li>Data browsing and export functions.<\/li>\n<li>Strong, Durable, and Hygienic Build<\/li>\n<\/ul>\n<p>The low profile fermenter body is made out of SS316L stainless steel with mirror polished welds and free of any dead corners to make the cleaning process more efficient and quick. It can be sterilized repeatedly without corrosion or depreciation and can be designed to reduce the chance of contamination chances.<\/p>\n<h2><strong>Applications Across Industries<\/strong><\/h2>\n<p>What are possible applications of <strong>Multi-stage 30KL industrial fermenter<\/strong>?<\/p>\n<ul>\n<li><strong>Animal vaccine:<\/strong>Avian influenza, Foot-and-mouth disease, canine rabies, PRRS, DTP, Tetanus etc.<\/li>\n<li><strong>Human vaccines:<\/strong>Hepatitis B, Meningitis, Pneumonia IV, Diphtheria and Tetanus, etc.<\/li>\n<li><strong>Microbial cultures:<\/strong>Bacteria, fungi, yeast.<\/li>\n<li><strong>Cell cultures:<\/strong>CHO cells, 293 cells, and others.<\/li>\n<li><strong>Algae and plant cells:<\/strong>For nutraceuticals and food.<\/li>\n<li><strong>Enzyme and protein production<\/strong>.<\/li>\n<li><strong>Production<\/strong>of antibiotics, additives, and specialty chemicals.<\/li>\n<\/ul>\n<h2><strong>Have You Considered the Benefits for Your Business?<\/strong><\/h2>\n<p>Consider running high-value bio products with reliability, efficiency and requiring limited downtimes of previous systems. Wouldn\u2019t it boost your profitability?<\/p>\n<p>This fermenter helps you:<\/p>\n<ul>\n<li><strong>Decrease risk of contamination:<\/strong>Using high-level cleaning and sterilizing systems.<\/li>\n<li><strong>Maximize uptime:<\/strong>Designed for continuous operation.<\/li>\n<li><strong>Scale quickly:<\/strong>From lab to pilot to full production.<\/li>\n<\/ul>\n<p>Reduced production expenditure: Enhanced heat and mass transfer cuts down on expenditure on energy.<\/p>\n<h2><strong>Why Trust BaiLun Bio?<\/strong><\/h2>\n<p>We have been making, developing, and servicing proven, globally trusted fermentation solutions, worldwide, for decades. As we are sure that each project is unique, then this fermenter could be customized according to your specific process requirements.<\/p>\n<h2><strong>A Flexible, Future-Proof Investment<\/strong><\/h2>\n<p>Industrial fermentation technology evolves rapidly. This is the reason that the <strong>Multi-stage 30KL industrial fermenter<\/strong>\u00a0has:<\/p>\n<ul>\n<li>Upgradeable sensors and software.<\/li>\n<li>Integration with digital production systems.<\/li>\n<li>Compatibility with remote monitoring tools.<\/li>\n<li>Modular expansion options.<\/li>\n<\/ul>\n<h2><strong>See the Difference in Every Detail<\/strong><\/h2>\n<p>Every weld is neat and strong. Every valve and port is placed for maximum convenience. The tank\u2019s optimized design improves mixing and oxygen transfer. A totality of such details forms an industrial fermenter that is designed not only to work, but to do it better.<\/p>\n<h2><strong>Ready to Upgrade Your Production?<\/strong><\/h2>\n<p><strong>Multi-stage 30KL industrial fermenter<\/strong>\u00a0has the versatility and capacity to expand with your business whether it be adding to their production lines or enhancing their casting equipment.<\/p>\n<h2><strong>Cont\u00e1ctenos<\/strong><\/h2>\n<p>How can we discuss the way we can meet your specific needs? Our specialists at BaiLun Bio are available in case of support throughout the design as well as installation stages.<\/p>\n<h2><strong>Reflexiones finales<\/strong><\/h2>\n<p>The requirement for such as equipment is not merely a large-scale equipment <strong>Multi-stage 30KL industrial fermenter<\/strong>\u00a0is a smart, robust and reliable companion in the production process. Whether producing vaccines and enzymes or antibiotics and specialty chemicals, this fermenter enables your team to deliver good quality results all the time.<\/p>\n<p>Invest in precision. Invest in scalability. Invest in your success, with <a href=\"https:\/\/fermentorchina.com\/es\/contact-us\/\"><u>Biograf\u00eda de BaiLun<\/u><\/a>.<\/p>\n<h2><strong>Preguntas frecuentes<\/strong><\/h2>\n<p><strong>How easy is it to clean?<\/strong><\/p>\n<p>It is so easy, especially because of the CIP system with a spray ball, flat surfaces and optimized internal design.<\/p>\n<p><strong>Can it handle multiple fermentation strategies?<\/strong><\/p>\n<p>Yes, you can use it in batch, fed-batch and even continuously.<\/p>\n<p><strong>Is it suitable for GMP production?<\/strong><\/p>\n<p>Certainly, of hygienic stainless steel, with elaborate control and sterilization mechanisms.<\/p>\n<p><strong>Can I customize the control system?<\/strong><\/p>\n<p>Yes, you can integrate masses flow meters, sensors, data integrating tools, etc.<\/p>\n<p>&nbsp;<\/p>","protected":false},"excerpt":{"rendered":"<p>BaiLun Bio is pleased to introduce <strong>Multi-stage 30KL industrial fermenter<\/strong>\u00a0which is supposed to the heart of your industrial fermentation process.<\/p>\n<p>But what makes this fermenter stand out? What makes renowned biotech and pharmaceutical manufacturing companies in different parts of the world repose so much confidence in this solution to help them transform their raw materials to high-valued finished products? Let\u2019s explore together.<\/p>","protected":false},"featured_media":3258,"template":"","meta":{"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}}},"product_brand":[],"product_cat":[22],"product_tag":[],"class_list":{"0":"post-950","1":"product","2":"type-product","3":"status-publish","4":"has-post-thumbnail","6":"product_cat-industrial-bioreactor-fermenter","7":"desktop-align-left","8":"tablet-align-left","9":"mobile-align-left","11":"first","12":"instock","13":"shipping-taxable","14":"product-type-simple"},"_links":{"self":[{"href":"https:\/\/fermentorchina.com\/es\/wp-json\/wp\/v2\/product\/950","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/fermentorchina.com\/es\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/fermentorchina.com\/es\/wp-json\/wp\/v2\/types\/product"}],"version-history":[{"count":3,"href":"https:\/\/fermentorchina.com\/es\/wp-json\/wp\/v2\/product\/950\/revisions"}],"predecessor-version":[{"id":7324,"href":"https:\/\/fermentorchina.com\/es\/wp-json\/wp\/v2\/product\/950\/revisions\/7324"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/fermentorchina.com\/es\/wp-json\/wp\/v2\/media\/3258"}],"wp:attachment":[{"href":"https:\/\/fermentorchina.com\/es\/wp-json\/wp\/v2\/media?parent=950"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/fermentorchina.com\/es\/wp-json\/wp\/v2\/product_brand?post=950"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/fermentorchina.com\/es\/wp-json\/wp\/v2\/product_cat?post=950"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/fermentorchina.com\/es\/wp-json\/wp\/v2\/product_tag?post=950"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}