{"id":1263,"date":"2023-11-17T02:31:13","date_gmt":"2023-11-17T02:31:13","guid":{"rendered":"https:\/\/fermentorchina.com\/?post_type=product&#038;p=1263"},"modified":"2025-11-07T02:38:17","modified_gmt":"2025-11-07T02:38:17","slug":"industrial-scale-fermenter-5000l","status":"publish","type":"product","link":"https:\/\/fermentorchina.com\/ru\/products\/industrial-scale-fermenter-5000l\/","title":{"rendered":"Introducing the Industrial Scale Fermenter\/Bioreactor"},"content":{"rendered":"<p>So why is this <strong>\u0424\u0435\u0440\u043c\u0435\u043d\u0442\u0435\u0440\/\u0431\u0438\u043e\u0440\u0435\u0430\u043a\u0442\u043e\u0440 \u043f\u0440\u043e\u043c\u044b\u0448\u043b\u0435\u043d\u043d\u043e\u0433\u043e \u043c\u0430\u0441\u0448\u0442\u0430\u0431\u0430<\/strong>\u00a0the heartbeat to so many productive bioprocessing plants? So how about we examine up close.<\/p>\n<h2><strong>The Industrial-Strength of Biotechnology<\/strong><\/h2>\n<p>With any industrial manufacture of product, be it enzymes, vaccines, antibiotics, proteins, bio-based chemicals, the fermenter is more than a piece of equipment. It is that important link between raw materials and finished products.<\/p>\n<p>The Industrial Scale Fermenter\/Bioreactor is a specifically designed product to do this task that supports batch, fed batch or continuous operation and it can be sterile, efficient and reproducible. Envision a high quality, high power automation controlled design and flexibility in a fermenter but with an industry robust 5000L; and you have the dream come true. That is what we bring about.<\/p>\n<h2><strong>What Is Important about Industrial-Scale Fermentation?<\/strong><\/h2>\n<p>When it comes to the active field of biotechnology and industrial microbiology, the biggest challenge, to say the least, is making the necessary scale-up process from the laboratory bench to the full-scale production. A successful pilot run means nothing if your industrial system can&#8217;t replicate those results reliably. Here the <strong>\u0424\u0435\u0440\u043c\u0435\u043d\u0442\u0435\u0440\/\u0431\u0438\u043e\u0440\u0435\u0430\u043a\u0442\u043e\u0440 \u043f\u0440\u043e\u043c\u044b\u0448\u043b\u0435\u043d\u043d\u043e\u0433\u043e \u043c\u0430\u0441\u0448\u0442\u0430\u0431\u0430 <\/strong>will perform the best, which is the integration of process control, rugged, and simple to clean and sterilize all in one solution.<\/p>\n<p>Does your manufacturing line have problems such as contamination, uneven yields or energy wastage? Now, how does this bioreactor assist in breaking such boundaries?<\/p>\n<h2><strong>The Outstanding Functions and Design<\/strong><\/h2>\n<p>The philosophy of the design is straightforward for our <strong>\u0424\u0435\u0440\u043c\u0435\u043d\u0442\u0435\u0440\/\u0431\u0438\u043e\u0440\u0435\u0430\u043a\u0442\u043e\u0440 \u043f\u0440\u043e\u043c\u044b\u0448\u043b\u0435\u043d\u043d\u043e\u0433\u043e \u043c\u0430\u0441\u0448\u0442\u0430\u0431\u0430<\/strong>: no detail is too small, yet should have been optimized to support microbial or cell cultures with maximum productivity and safety. These are the important aspects of the design to consider:<\/p>\n<ul>\n<li>316\/304 stainless steel jacketed tanks with polished service side to 0.4-0.6 microns to enable clearance and low contamination chance.<\/li>\n<li>Advanced stirring systems (mechanical or magnetic) to handle different viscosity media and delicate cultures.<\/li>\n<li>Fully automated SIP (sterilization in place) and CIP (cleaning in place) systems to reduce downtime.<\/li>\n<li>Siemens PLC control and online control of real-time storage, monitoring of data and advanced control techniques.<\/li>\n<li>Adjustable gas control covering Air, O2, N2 and CO2.<\/li>\n<\/ul>\n<p>And now you will ask me how this can be of any practical assistance in training? Let us go more into details.<\/p>\n<h2><strong>Technical Parameters<\/strong><\/h2>\n<p>What makes the <strong>\u0424\u0435\u0440\u043c\u0435\u043d\u0442\u0435\u0440\/\u0431\u0438\u043e\u0440\u0435\u0430\u043a\u0442\u043e\u0440 \u043f\u0440\u043e\u043c\u044b\u0448\u043b\u0435\u043d\u043d\u043e\u0433\u043e \u043c\u0430\u0441\u0448\u0442\u0430\u0431\u0430 <\/strong>a production ready solution is as follows:<\/p>\n<table style=\"font-size: 16px; font-style: normal;\">\n<tbody>\n<tr>\n<td width=\"318\"><strong><b>\u041f\u0430\u0440\u0430\u043c\u0435\u0442\u0440<\/b><\/strong><\/td>\n<td width=\"1066\"><strong><b>\u0414<\/b><\/strong><strong><b>\u043e\u043f\u0438\u0441\u0430\u043d\u0438\u0435<\/b><\/strong><\/td>\n<\/tr>\n<tr>\n<td width=\"318\">\u041e\u0431\u0449\u0438\u0439 \u043e\u0431\u044a\u0435\u043c<\/td>\n<td width=\"1066\">5\u041b,10\u041b,15\u041b,20\u041b,30\u041b,50\u041b,100\u041b,200\u041b,500\u041b,1000\u041b, 5\u041a\u041b, 50\u041a\u041b, 200\u041a\u041b \u0438 \u0442. \u0434.<\/td>\n<\/tr>\n<tr>\n<td width=\"318\">\u0420\u0430\u0431\u043e\u0447\u0438\u0439 \u043e\u0431\u044a\u0435\u043c<\/td>\n<td width=\"1066\">30%~70%<\/td>\n<\/tr>\n<tr>\n<td width=\"318\">\u0411\u0430\u043a<\/td>\n<td width=\"1066\"><a href=\"https:\/\/www.sakysteel.com\/316-stainless-steel-sheet.html\" target=\"_blank\" rel=\"noopener\">\u0420\u0435\u0437\u0435\u0440\u0432\u0443\u0430\u0440 \u0441 \u0440\u0443\u0431\u0430\u0448\u043a\u043e\u0439, \u0438\u0437\u0433\u043e\u0442\u043e\u0432\u043b\u0435\u043d\u043d\u044b\u0439 \u0438\u0437 SS316 \u0438 SS304, \u0440\u0430\u0441\u0447\u0435\u0442\u043d\u043e\u0435 \u0434\u0430\u0432\u043b\u0435\u043d\u0438\u0435 \u0431\u0430\u043a\u0430 0,3 \u041c\u041f\u0430, \u0440\u0430\u0441\u0447\u0435\u0442\u043d\u043e\u0435 \u0434\u0430\u0432\u043b\u0435\u043d\u0438\u0435 \u0440\u0443\u0431\u0430\u0448\u043a\u0438 0,35 \u041c\u041f\u0430, \u043f\u043e\u043b\u0438\u0440\u043e\u0432\u043a\u0430 0,4-0,6 \u043c\u043a\u043c, \u0441\u043e\u043e\u0442\u043d\u043e\u0448\u0435\u043d\u0438\u0435 \u0434\u0438\u0430\u043c\u0435\u0442\u0440\u0430 \u0438 \u0432\u044b\u0441\u043e\u0442\u044b 1: 2,2-2,5.<\/a><\/td>\n<\/tr>\n<tr>\n<td width=\"318\">\u0421\u0438\u0441\u0442\u0435\u043c\u0430 \u043f\u0435\u0440\u0435\u043c\u0435\u0448\u0438\u0432\u0430\u043d\u0438\u044f<\/td>\n<td width=\"1066\">\u041c\u0435\u0445\u0430\u043d\u0438\u0447\u0435\u0441\u043a\u0438\u0439 \u043f\u0440\u0438\u0432\u043e\u0434 \u0441\u0432\u0435\u0440\u0445\u0443\/\u0441\u043d\u0438\u0437\u0443 \u0438\u043b\u0438 \u041c\u0430\u0433\u043d\u0438\u0442\u043d\u044b\u0439 \u043f\u0440\u0438\u0432\u043e\u0434 \u0441\u0432\u0435\u0440\u0445\u0443, 3 \u0440\u0435\u0433\u0443\u043b\u0438\u0440\u0443\u0435\u043c\u044b\u0445 \u043f\u043e \u0432\u044b\u0441\u043e\u0442\u0435 \u0448\u0435\u0441\u0442\u0438\u043b\u043e\u043f\u0430\u0441\u0442\u043d\u044b\u0445 \u043b\u043e\u043f\u0430\u0441\u0442\u0438<\/p>\n<p>\u0421\u043a\u043e\u0440\u043e\u0441\u0442\u044c \u043f\u0435\u0440\u0435\u043c\u0435\u0448\u0438\u0432\u0430\u043d\u0438\u044f: 50~1000 \u043e\u0431\/\u043c\u0438\u043d\/50-400 \u043e\u0431\/\u043c\u0438\u043d<\/td>\n<\/tr>\n<tr>\n<td width=\"318\">\u0421\u0442\u0435\u0440\u0438\u043b\u0438\u0437\u0430\u0446\u0438\u044f<\/td>\n<td width=\"1066\">\u0421\u0442\u0435\u0440\u0438\u043b\u0438\u0437\u0430\u0446\u0438\u044f \u043d\u0430 \u043c\u0435\u0441\u0442\u0435 (SIP), \u0430\u0432\u0442\u043e\u043c\u0430\u0442\u0438\u0447\u0435\u0441\u043a\u043e\u0435 \u0443\u043f\u0440\u0430\u0432\u043b\u0435\u043d\u0438\u0435 \u043f\u043e \u043f\u0440\u043e\u0433\u0440\u0430\u043c\u043c\u0435<\/td>\n<\/tr>\n<tr>\n<td width=\"318\">\u0427\u0438\u0441\u0442\u044b\u0439<\/td>\n<td width=\"1066\">\u041e\u0447\u0438\u0441\u0442\u043a\u0430 \u043d\u0430 \u043c\u0435\u0441\u0442\u0435 (CIP) \u0441 \u043f\u043e\u043c\u043e\u0449\u044c\u044e \u0440\u0430\u0441\u043f\u044b\u043b\u0438\u0442\u0435\u043b\u044c\u043d\u043e\u0433\u043e \u0448\u0430\u0440\u0438\u043a\u0430.<\/td>\n<\/tr>\n<tr>\n<td width=\"318\">\u0413\u0430\u0437-\u043a\u043e\u043d\u0442\u0440\u043e\u043b\u044c<\/td>\n<td width=\"1066\">\u041a\u043e\u043d\u0442\u0440\u043e\u043b\u044c \u0440\u043e\u0442\u043e\u0440\u043d\u044b\u043c \u0441\u0447\u0435\u0442\u0447\u0438\u043a\u043e\u043c, \u0440\u0430\u0441\u0445\u043e\u0434 \u0432\u043e\u0437\u0434\u0443\u0445\u0430 1 \u0432\u0432\u043c.<\/td>\n<\/tr>\n<tr>\n<td width=\"318\">\u041a\u043e\u0440\u043c\u043b\u0435\u043d\u0438\u0435<\/td>\n<td width=\"1066\">\u0410\u0432\u0442\u043e\u043c\u0430\u0442\u0438\u0447\u0435\u0441\u043a\u0430\u044f \u043f\u043e\u0434\u0430\u0447\u0430 \u043f\u0435\u0440\u0438\u0441\u0442\u0430\u043b\u044c\u0442\u0438\u0447\u0435\u0441\u043a\u0438\u043c \u043d\u0430\u0441\u043e\u0441\u043e\u043c<\/td>\n<\/tr>\n<tr>\n<td width=\"318\">\u041a\u043e\u043d\u0442\u0440\u043e\u043b\u044c \u043f\u0435\u043d\u043e\u043e\u0431\u0440\u0430\u0437\u043e\u0432\u0430\u043d\u0438\u044f<\/td>\n<td width=\"1066\">\u0410\u0432\u0442\u043e\u043c\u0430\u0442\u0438\u0447\u0435\u0441\u043a\u043e\u0435 \u0434\u043e\u0431\u0430\u0432\u043b\u0435\u043d\u0438\u0435 \u043f\u0435\u043d\u043e\u0433\u0430\u0441\u0438\u0442\u0435\u043b\u044f \u0441 \u043f\u043e\u043c\u043e\u0449\u044c\u044e \u043f\u0435\u0440\u0438\u0441\u0442\u0430\u043b\u044c\u0442\u0438\u0447\u0435\u0441\u043a\u043e\u0433\u043e \u043d\u0430\u0441\u043e\u0441\u0430.<\/td>\n<\/tr>\n<tr>\n<td width=\"318\">\u041a\u043e\u043d\u0442\u0440\u043e\u043b\u044c \u0442\u0435\u043c\u043f\u0435\u0440\u0430\u0442\u0443\u0440\u044b<\/td>\n<td width=\"1066\">\u0410\u0432\u0442\u043e\u043c\u0430\u0442\u0438\u0447\u0435\u0441\u043a\u043e\u0435 \u0443\u043f\u0440\u0430\u0432\u043b\u0435\u043d\u0438\u0435, \u0434\u0438\u0430\u043f\u0430\u0437\u043e\u043d \u044d\u043b\u0435\u043a\u0442\u0440\u0438\u0447\u0435\u0441\u043a\u043e\u0433\u043e \u043d\u0430\u0433\u0440\u0435\u0432\u0430: \u0438\u0441\u0442\u043e\u0447\u043d\u0438\u043a \u0432\u043e\u0434\u044b \u0434\u043e\u0431\u0430\u0432\u043b\u044f\u0435\u0442 \u043e\u0442 5 \u2103 \u0434\u043e 70 \u2103.<\/td>\n<\/tr>\n<tr>\n<td width=\"318\">\u043a\u043e\u043d\u0442\u0440\u043e\u043b\u044c \u0440\u041d<\/td>\n<td width=\"1066\">PH 2,00-12,00\u00b10,1, \u0430\u0432\u0442\u043e\u043c\u0430\u0442\u0438\u0447\u0435\u0441\u043a\u0438\u0439 \u043a\u043e\u043d\u0442\u0440\u043e\u043b\u044c \u0434\u043e\u0431\u0430\u0432\u043b\u0435\u043d\u0438\u044f \u043a\u0438\u0441\u043b\u043e\u0442\u044b\/\u043e\u0441\u043d\u043e\u0432\u0430\u043d\u0438\u044f \u0441 \u043f\u043e\u043c\u043e\u0449\u044c\u044e \u043f\u0435\u0440\u0438\u0441\u0442\u0430\u043b\u044c\u0442\u0438\u0447\u0435\u0441\u043a\u043e\u0433\u043e \u043d\u0430\u0441\u043e\u0441\u0430, \u0434\u0430\u0442\u0447\u0438\u043a pH \u043a\u043e\u043c\u043f\u0430\u043d\u0438\u0438 Hamilton\/Mettler, \u0428\u0432\u0435\u0439\u0446\u0430\u0440\u0438\u044f.<\/td>\n<\/tr>\n<tr>\n<td width=\"318\">\u041a\u043e\u043d\u0442\u0440\u043e\u043b\u0438\u0440\u0443\u0439\u0442\u0435<\/td>\n<td width=\"1066\">0-150\u00b13%, \u043e\u0442\u043e\u0431\u0440\u0430\u0436\u0430\u044e\u0449\u0438\u0439 \u0442\u043e\u0447\u043d\u043e\u0441\u0442\u044c 0,1%, \u0434\u0430\u0442\u0447\u0438\u043a \u0440\u0430\u0441\u0442\u0432\u043e\u0440\u0435\u043d\u043d\u043e\u0433\u043e \u043a\u0438\u0441\u043b\u043e\u0440\u043e\u0434\u0430 \u043e\u0442 Hamilton\/Mettler, \u0428\u0432\u0435\u0439\u0446\u0430\u0440\u0438\u044f. \u0421\u043e\u0435\u0434\u0438\u043d\u0435\u043d\u0438\u0435 DO \u0441 \u043f\u0435\u0440\u0435\u043c\u0435\u0448\u0438\u0432\u0430\u043d\u0438\u0435\u043c, \u043a\u0438\u0441\u043b\u043e\u0440\u043e\u0434\u043e\u043c.<\/td>\n<\/tr>\n<tr>\n<td width=\"318\">\u0412\u044b\u0431\u043e\u0440\u043a\u0430<\/td>\n<td width=\"1066\">\u041f\u0440\u043e\u0431\u043e\u043e\u0442\u0431\u043e\u0440\u043d\u044b\u0439 \u043a\u043b\u0430\u043f\u0430\u043d, \u0441\u0442\u0435\u0440\u0438\u043b\u0438\u0437\u0430\u0446\u0438\u044f \u0431\u0430\u043d\u043e\u043a \u043e\u0442\u0434\u0435\u043b\u044c\u043d\u043e, \u0440\u0443\u0447\u043d\u043e\u0439<\/td>\n<\/tr>\n<tr>\n<td width=\"318\">\u0423\u0440\u043e\u0436\u0430\u0439<\/td>\n<td width=\"1066\">\u041d\u0438\u0436\u043d\u0438\u0439 \u043a\u043b\u0430\u043f\u0430\u043d \u0441 \u043d\u0443\u043b\u0435\u0432\u043e\u0439 \u043c\u0435\u0440\u0442\u0432\u043e\u0439 \u0437\u043e\u043d\u043e\u0439 (Gemu\/Burket, \u0413\u0435\u0440\u043c\u0430\u043d\u0438\u044f), \u0441\u0442\u0435\u0440\u0438\u043b\u0438\u0437\u0430\u0446\u0438\u044f \u0431\u0430\u043d\u043e\u043a \u043e\u0442\u0434\u0435\u043b\u044c\u043d\u043e, \u0440\u0443\u0447\u043d\u0430\u044f\/\u0430\u0432\u0442\u043e\u043c\u0430\u0442\u0438\u0447\u0435\u0441\u043a\u0430\u044f<\/td>\n<\/tr>\n<tr>\n<td width=\"318\">\u0421\u0438\u0441\u0442\u0435\u043c\u0430 \u043f\u043e\u0434\u044a\u0435\u043c\u0430 \u043a\u0440\u044b\u0448\u043a\u0438<\/td>\n<td width=\"1066\">30\u2013500 \u043b \u0438\u043c\u0435\u044e\u0442 \u0441\u0438\u0441\u0442\u0435\u043c\u0443 \u043f\u043e\u0434\u044a\u0435\u043c\u0430 \u043a\u0440\u044b\u0448\u043a\u0438, 700\u20131000 \u043b \u2014 \u043e\u0442\u0432\u0435\u0440\u0441\u0442\u0438\u0435 \u0434\u043b\u044f \u0447\u0435\u043b\u043e\u0432\u0435\u043a\u0430.<\/td>\n<\/tr>\n<tr>\n<td width=\"318\">\u0414\u0430\u0432\u043b\u0435\u043d\u0438\u0435<\/td>\n<td width=\"1066\">\u0410\u0432\u0442\u043e\u043c\u0430\u0442\u0438\u0447\u0435\u0441\u043a\u043e\u0435 \u0443\u043f\u0440\u0430\u0432\u043b\u0435\u043d\u0438\u0435, \u0434\u0430\u0442\u0447\u0438\u043a \u0434\u0430\u0432\u043b\u0435\u043d\u0438\u044f BD \u0413\u0435\u0440\u043c\u0430\u043d\u0438\u044f<\/td>\n<\/tr>\n<tr>\n<td width=\"318\">\u0412\u044b\u0445\u043b\u043e\u043f<\/td>\n<td width=\"1066\">\u041f\u0435\u0440\u0435\u0434 \u0432\u044b\u043f\u0443\u0441\u043a\u043e\u043c \u0438\u043c\u0435\u0435\u0442\u0441\u044f \u043a\u043e\u043d\u0434\u0435\u043d\u0441\u0430\u0442\u043e\u0440, \u0443\u043f\u0440\u0430\u0432\u043b\u0435\u043d\u0438\u0435 \u043e\u0441\u0443\u0449\u0435\u0441\u0442\u0432\u043b\u044f\u0435\u0442\u0441\u044f \u0441 \u043f\u043e\u043c\u043e\u0449\u044c\u044e \u043a\u043b\u0430\u043f\u0430\u043d\u0430 \u0441\u0445\u0435\u043c\u044b\/\u043f\u0440\u043e\u043f\u043e\u0440\u0446\u0438\u043e\u043d\u0430\u043b\u044c\u043d\u043e\u0433\u043e \u0440\u0435\u0433\u0443\u043b\u0438\u0440\u0443\u044e\u0449\u0435\u0433\u043e \u043a\u043b\u0430\u043f\u0430\u043d\u0430.<\/td>\n<\/tr>\n<tr>\n<td width=\"318\">\u041f\u0430\u0440\u0430\u043c\u0435\u0442\u0440\u044b \u0443\u043f\u0440\u0430\u0432\u043b\u0435\u043d\u0438\u044f<\/td>\n<td width=\"1066\">10 \u0438\u043b\u0438 15-\u0434\u044e\u0439\u043c\u043e\u0432\u044b\u0439 \u0441\u0435\u043d\u0441\u043e\u0440\u043d\u044b\u0439 \u044d\u043a\u0440\u0430\u043d, \u041f\u041b\u041a Siemens \u0441 \u043f\u0430\u0440\u0430\u043c\u0435\u0442\u0440\u0430\u043c\u0438 \u0443\u043f\u0440\u0430\u0432\u043b\u0435\u043d\u0438\u044f (\u043f\u0435\u0440\u0435\u043c\u0435\u0448\u0438\u0432\u0430\u043d\u0438\u0435, pH, \u0440\u0430\u0441\u0442\u0432\u043e\u0440 \u043a\u0438\u0441\u043b\u043e\u0440\u043e\u0434\u0430, \u0442\u0435\u043c\u043f\u0435\u0440\u0430\u0442\u0443\u0440\u0430, \u043f\u043e\u0434\u0430\u0447\u0430, \u0441\u0438\u0433\u043d\u0430\u043b\u0438\u0437\u0430\u0446\u0438\u044f, \u0433\u0430\u0437 \u0438 \u0442. \u0434.), \u0430\u043d\u0430\u043b\u0438\u0437 \u0434\u0430\u043d\u043d\u044b\u0445, \u0437\u0430\u043f\u0438\u0441\u044c \u0434\u0430\u043d\u043d\u044b\u0445, \u0432\u044b\u0432\u043e\u0434 \u0434\u0430\u043d\u043d\u044b\u0445, \u044f\u0437\u044b\u043a (RU\/EN\/CN) \u0438 \u0434\u0440\u0443\u0433\u0438\u0435 \u0438\u043d\u0434\u0438\u0432\u0438\u0434\u0443\u0430\u043b\u044c\u043d\u044b\u0435 \u043d\u0430\u0441\u0442\u0440\u043e\u0439\u043a\u0438. \u0444\u0443\u043d\u043a\u0446\u0438\u0438<\/td>\n<\/tr>\n<tr>\n<td width=\"318\">\u0414\u043e\u043f\u043e\u043b\u043d\u0438\u0442\u0435\u043b\u044c\u043d\u0430\u044f \u043a\u043e\u043d\u0444\u0438\u0433\u0443\u0440\u0430\u0446\u0438\u044f<\/td>\n<td width=\"1066\">\u0414\u0438\u0441\u0442\u0430\u043d\u0446\u0438\u043e\u043d\u043d\u043e\u0435 \u0443\u043f\u0440\u0430\u0432\u043b\u0435\u043d\u0438\u0435, \u043c\u0430\u0441\u0441\u043e\u0432\u044b\u0439 \u0440\u0430\u0441\u0445\u043e\u0434\u043e\u043c\u0435\u0440 (\u0433\u0430\u0437 \u0441 \u0430\u0432\u0442\u043e\u043c\u0430\u0442\u0438\u0447\u0435\u0441\u043a\u0438\u043c \u043a\u043e\u043d\u0442\u0440\u043e\u043b\u0435\u043c), O2\/N2\/CO2, \u0440\u0430\u0441\u0445\u043e\u0434 \u0433\u0430\u0437\u0430 2vvm, \u0430\u043d\u0430\u043b\u0438\u0437 \u0432\u044b\u0445\u043b\u043e\u043f\u043d\u044b\u0445 \u0433\u0430\u0437\u043e\u0432 (CO2), \u0434\u0430\u0442\u0447\u0438\u043a \u0443\u0440\u043e\u0432\u043d\u044f, \u0434\u0430\u0442\u0447\u0438\u043a \u043c\u0443\u0442\u043d\u043e\u0441\u0442\u0438 (OD), \u0434\u0430\u0442\u0447\u0438\u043a \u041e\u0412\u041f, \u0441\u0438\u0441\u0442\u0435\u043c\u0430 \u0432\u0437\u0432\u0435\u0448\u0438\u0432\u0430\u043d\u0438\u044f, \u0434\u0430\u0442\u0447\u0438\u043a \u0436\u0438\u0432\u044b\u0445 \u043a\u043b\u0435\u0442\u043e\u043a (\u0431\u0438\u043e\u043c\u0430\u0441\u0441\u0430) , \u041f\u0435\u0447\u0430\u0442\u044c, \u0441\u0435\u043d\u0441\u043e\u0440\u043d\u044b\u0439 \u044d\u043a\u0440\u0430\u043d Siemens, \u0414\u0432\u043e\u0439\u043d\u043e\u0435 \u043c\u0435\u0445\u0430\u043d\u0438\u0447\u0435\u0441\u043a\u043e\u0435 \u0443\u043f\u043b\u043e\u0442\u043d\u0435\u043d\u0438\u0435, 4-\u043a\u043b\u0430\u043f\u0430\u043d\u043d\u0430\u044f \u0433\u0440\u0443\u043f\u043f\u0430 \u0434\u043b\u044f \u043f\u043e\u0434\u0430\u0447\u0438, \u0410\u0432\u0442\u043e\u043c\u0430\u0442\u0438\u0447\u0435\u0441\u043a\u0438\u0439 \u0432\u044b\u043f\u0443\u0441\u043a \u043d\u0438\u0436\u043d\u0435\u0433\u043e \u043a\u043b\u0430\u043f\u0430\u043d\u0430, \u0421\u0435\u0440\u0442\u0438\u0444\u0438\u043a\u0430\u0442 ASME, \u0421\u0435\u0440\u0442\u0438\u0444\u0438\u043a\u0430\u0442 CSA, \u041f\u0435\u0440\u0438\u043e\u0434\u0438\u0447\u0435\u0441\u043a\u043e\u0435 \u043a\u0443\u043b\u044c\u0442\u0438\u0432\u0438\u0440\u043e\u0432\u0430\u043d\u0438\u0435, \u041f\u0435\u0440\u0435\u0434\u0430\u0447\u0430 \u0441\u0435\u043c\u044f\u043d \u0438 \u0442. \u0434.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<h2><strong>Process Reliability: The Center-piece of Industrial Manufacture<\/strong><\/h2>\n<p>Consider the bets: a contaminated 5000L fermenter will result in massive material loss and time wastage. Such issues are avoided by this system in the following way:<\/p>\n<ul>\n<li>Many smooth inside welds and smooth polished interiors in order to avoid dead corners.<\/li>\n<li>SIP and CIP systems that are completely automated with assurance of effective sterilization and cleaning.<\/li>\n<li>Alarm system and sensor integration to detect the deviations in the process in real time.<\/li>\n<\/ul>\n<p>Today, ask yourself how much money you would save only by eliminating even one case of contamination per year.<\/p>\n<h2><strong>State-of-Art Automation and Control<\/strong><\/h2>\n<p>The <strong>\u0424\u0435\u0440\u043c\u0435\u043d\u0442\u0435\u0440\/\u0431\u0438\u043e\u0440\u0435\u0430\u043a\u0442\u043e\u0440 \u043f\u0440\u043e\u043c\u044b\u0448\u043b\u0435\u043d\u043d\u043e\u0433\u043e \u043c\u0430\u0441\u0448\u0442\u0430\u0431\u0430 <\/strong>does not only provide strong mechanical design, but it also provides the best control available in the industry:<\/p>\n<ul>\n<li>The Siemens PLCs coupled with touch screens easy to use.<\/li>\n<li>The parameters such as pH, DO, temperature and agitation speed could be monitored in real time.<\/li>\n<li>Compliance and optimisation of process with data logging and export.<\/li>\n<li>Automatic feeding and antifoam to get stable production.<\/li>\n<\/ul>\n<p>This implies that your operators have to make fewer setting changes, and more time enhancing process results.<\/p>\n<h2><strong>Flexible Stirring and Gas handling<\/strong><\/h2>\n<p>The system is appropriate to both mechanical and magnetic stirring, all the way to highly viscous fungal cultures as well as shear-sensitive mammalian cells:<\/p>\n<ul>\n<li>Sealed operation is guaranteed as there is magnetic coupling which minimizes the chances of any contamination.<\/li>\n<li>Paddles are six bladed to maximize the mixing and oxygen transfer.<\/li>\n<li>Gas control aids the sophisticated applications:<\/li>\n<li>Inputs of air, oxygen, nitrogen and CO2.<\/li>\n<li>Auto gas blending optional mass flow meters.<\/li>\n<li>Exhaust condenser ensures that the products are not lost and minimizes vents.<\/li>\n<\/ul>\n<h2><strong>Versatility and Scalability of Production <\/strong><\/h2>\n<p>The BODREAD V2 system is a versatile and scalable medium-sized production grid. Regardless of the type of product you are yielding, antibiotics, amino acids, vaccines, or enzymes, the <strong>\u0424\u0435\u0440\u043c\u0435\u043d\u0442\u0435\u0440\/\u0431\u0438\u043e\u0440\u0435\u0430\u043a\u0442\u043e\u0440 \u043f\u0440\u043e\u043c\u044b\u0448\u043b\u0435\u043d\u043d\u043e\u0433\u043e \u043c\u0430\u0441\u0448\u0442\u0430\u0431\u0430 <\/strong>is versatile on the basis of process modes:<\/p>\n<ul>\n<li>Batch culture.<\/li>\n<li>Fed-batch culture.<\/li>\n<li>Continuous and perfusion system.<\/li>\n<\/ul>\n<p>An optional module, such as live cell sensors, weight systems and ORP sensors, enables you to optimize your process.<\/p>\n<h2><strong>Construction to World standards<\/strong><\/h2>\n<p>The system is trans-national market oriented:<\/p>\n<ul>\n<li>Options of certification to ASME and CSA.<\/li>\n<li>Brand-name components; Siemens, Hamilton, Mettler, Gemu, Burket, and BD.<\/li>\n<li>Interface language and Software customization.<\/li>\n<\/ul>\n<p>Not only has been built to work-but to do it so well wherever you are operating.<\/p>\n<h2><strong>The Energy efficiency and Sustainability<\/strong><\/h2>\n<p>The cost of energy may be a huge challenge to profitability. There is a jacketed design and effective heating and cooling that save on thermal loss. The CIP system diminishes use of water and cleaning agent.<\/p>\n<p>Consider this: what could happen to utility expenses should your fermenter cut on the cost of utilities without affecting performance?<\/p>\n<h2><strong>Applications of It in the Real World<\/strong><\/h2>\n<p>How are <strong>\u0424\u0435\u0440\u043c\u0435\u043d\u0442\u0435\u0440\/\u0431\u0438\u043e\u0440\u0435\u0430\u043a\u0442\u043e\u0440 \u043f\u0440\u043e\u043c\u044b\u0448\u043b\u0435\u043d\u043d\u043e\u0433\u043e \u043c\u0430\u0441\u0448\u0442\u0430\u0431\u0430 <\/strong>used by the industries?<\/p>\n<ul>\n<li>Vaccine manufacturing (human and veterinary).<\/li>\n<li>The manufacture of enzymes into food and industry.<\/li>\n<li>Organic acid and amino acids.<\/li>\n<li>Antibiotic fermentation.<\/li>\n<li>Recombinant proteins manufacture.<\/li>\n<\/ul>\n<p>It is so versatile that it underpins both multinational production plants and the biotech startups.<\/p>\n<h2><strong>Intuitive Operation: Operator based Design<\/strong><\/h2>\n<p>Usability can provide to any system even the most advanced one:<\/p>\n<ul>\n<li>Easy-to-read displays having 10-15inch touch screens.<\/li>\n<li>Multi-lingual menu and graphical data presentations.<\/li>\n<li>Monitoring remotely eliminates the requirement of people on the locations.<\/li>\n<li>The curves of historical data are used to debug the processes and minimize flaws.<\/li>\n<\/ul>\n<p>How many hours would your team have saved on a user-friendly system?<\/p>\n<h2><strong>On-the-fly Safety and Compliance<\/strong><\/h2>\n<p>Interlocked and built-in warnings safeguard your goods, machines and employees:<\/p>\n<ul>\n<li>Overpressure automatic shut-to-off.<\/li>\n<li>Alerts over temperature, pH and DO variances.<\/li>\n<li>Convenience in export of data in regulatory audits.<\/li>\n<li>Nothing unexpected except stable production.<\/li>\n<li>Viable investment in the future<\/li>\n<\/ul>\n<p>Your production requirements can increase. You can get the modular structure of the <strong>Industrial Scale Fermenter\/Bioreactor:<\/strong><\/p>\n<ul>\n<li>Mass flow control as opposed to rotor meter.<\/li>\n<li>Include exhausts gas analysis CO2.<\/li>\n<li>Install level sensors, turbidity and biomass sensors.<\/li>\n<li>Increase in single batch to seed transfer systems.<\/li>\n<li>It is a system that is scalable with your business.<\/li>\n<\/ul>\n<h2><strong>Why BaiLun Bio?<\/strong><\/h2>\n<p>With decades of experience <a href=\"https:\/\/fermentorchina.com\/ru\/contact-us\/\"><u>\u0411\u0430\u0439\u041b\u0443\u043d \u0411\u0438\u043e<\/u><\/a>\u00a0only supplies equipment:<\/p>\n<ul>\n<li>Consulting and design of processes.<\/li>\n<li>After sale services and training.<\/li>\n<li>Globally shipping and set up.<\/li>\n<li>Custom made remedies to unique use.<\/li>\n<\/ul>\n<p>We understand fermentation isn&#8217;t just equipment, it&#8217;s your business.<\/p>\n<h2><strong>\u0417\u0430\u043a\u043b\u044e\u0447\u0438\u0442\u0435\u043b\u044c\u043d\u044b\u0435 \u043c\u044b\u0441\u043b\u0438<\/strong><\/h2>\n<p>The <strong>\u0424\u0435\u0440\u043c\u0435\u043d\u0442\u0435\u0440\/\u0431\u0438\u043e\u0440\u0435\u0430\u043a\u0442\u043e\u0440 \u043f\u0440\u043e\u043c\u044b\u0448\u043b\u0435\u043d\u043d\u043e\u0433\u043e \u043c\u0430\u0441\u0448\u0442\u0430\u0431\u0430 <\/strong>is not a product only. It is the man to:<\/p>\n<ul>\n<li>Increases of the yields of products.<\/li>\n<li>Unity in quality of batches.<\/li>\n<li>Reduced downtimes and reduction of contamination.<\/li>\n<li>Energy and resources efficiency.<\/li>\n<li>Easy to use control.<\/li>\n<\/ul>\n<p>Ask yourself the question: is your process more cost effective, prolific, and profitable with improved equipment?<\/p>\n<p>It is time to make your production to the next level. <a href=\"https:\/\/fermentorchina.com\/ru\/contact-us\/\"><u>\u0421\u0432\u044f\u0437\u0430\u0442\u044c\u0441\u044f \u0441 BaiLun \u0411\u0438\u043e<\/u><\/a>\u00a0to understand how the <strong>\u0424\u0435\u0440\u043c\u0435\u043d\u0442\u0435\u0440\/\u0431\u0438\u043e\u0440\u0435\u0430\u043a\u0442\u043e\u0440 \u043f\u0440\u043e\u043c\u044b\u0448\u043b\u0435\u043d\u043d\u043e\u0433\u043e \u043c\u0430\u0441\u0448\u0442\u0430\u0431\u0430 <\/strong>can create wonders in your operations.<\/p>\n<p>Are you craving to grow with confidence? How about we create fermentation of the future.<\/p>","protected":false},"excerpt":{"rendered":"<p>Take a look at the best solution to big-scale, high-efficient, and stable fermentation, the <strong>\u0424\u0435\u0440\u043c\u0435\u043d\u0442\u0435\u0440\/\u0431\u0438\u043e\u0440\u0435\u0430\u043a\u0442\u043e\u0440 \u043f\u0440\u043e\u043c\u044b\u0448\u043b\u0435\u043d\u043d\u043e\u0433\u043e \u043c\u0430\u0441\u0448\u0442\u0430\u0431\u0430<\/strong>\u00a0that BaiLun Bio provides. The powerhouse will suit the needs of people who seek a high level of performance without concessions: it is a place where innovation in engineering and flexibility of operations meet the rigor of quality.<\/p>","protected":false},"featured_media":3258,"template":"","meta":{"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}}},"product_brand":[],"product_cat":[40,22],"product_tag":[],"class_list":{"0":"post-1263","1":"product","2":"type-product","3":"status-publish","4":"has-post-thumbnail","6":"product_cat-hot-products","7":"product_cat-industrial-bioreactor-fermenter","8":"desktop-align-left","9":"tablet-align-left","10":"mobile-align-left","12":"first","13":"instock","14":"shipping-taxable","15":"product-type-simple"},"_links":{"self":[{"href":"https:\/\/fermentorchina.com\/ru\/wp-json\/wp\/v2\/product\/1263","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/fermentorchina.com\/ru\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/fermentorchina.com\/ru\/wp-json\/wp\/v2\/types\/product"}],"version-history":[{"count":3,"href":"https:\/\/fermentorchina.com\/ru\/wp-json\/wp\/v2\/product\/1263\/revisions"}],"predecessor-version":[{"id":7047,"href":"https:\/\/fermentorchina.com\/ru\/wp-json\/wp\/v2\/product\/1263\/revisions\/7047"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/fermentorchina.com\/ru\/wp-json\/wp\/v2\/media\/3258"}],"wp:attachment":[{"href":"https:\/\/fermentorchina.com\/ru\/wp-json\/wp\/v2\/media?parent=1263"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/fermentorchina.com\/ru\/wp-json\/wp\/v2\/product_brand?post=1263"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/fermentorchina.com\/ru\/wp-json\/wp\/v2\/product_cat?post=1263"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/fermentorchina.com\/ru\/wp-json\/wp\/v2\/product_tag?post=1263"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}