Leading Bioprocess Solution
If you are considering improving your vaccine and microbial production, are you interested in the fermentation system? Meet the newest addition to the family of bioprocessing equipment: Biorreactores microbianos fermentadores de vacunas (GMP), an extraordinary state-of-the-art Advanced Bioreactor developed to meet the requirements of the production of vaccines of high quality, as well as meeting GMP requirements. This bioreactor can be used in vaccine development, biopharmaceutical manufacturing, and microbial culture overall serving its purpose to the ultimate level.
It is for this reason that we at FermentorChina value purity, control, and consistency of the process in microbial fermentation. This is why our Vaccine fermenter (GMP) microbial bioreactors are very well constructed through the use of quality materials, equipped with advanced technology in control and finely tuned for use.
Wondering how our systems are better than others that are available in the market? Let’s dive deeper!
Why Choose Our Vaccine Fermenter (GMP) Microbial Bioreactors?
Consider a fermenter that is capable of preserving the sterility of the product while at the same time achieving high yields without necessarily involving human effort. That is the beauty of our Vaccine fermenter (GMP) Microbial Bioreactor.
Here are the reasons that make our systems the favorite of many biotech companies and research institutes:
- In compliance with GMP standards : all the systems provided are closed- zero leakage hence no risks of contamination especially when dealing with biological products.
- Superior Material Selection: Fabricated with 316L stainless steel and electrolytic polishing to a precision of Ra ≤ 0.4μm for optimal cleanliness.
- Sistemas de control avanzados: Equipped with Siemens S7-200 series PLC and a user-friendly 10″ touchscreen for complete process automation.
- Standard sizes: of 5L to 10KL with options for different scales and sizes depending on the client’s requirements.
- High-Performance Stirring: Choose between top-mounted mechanical drives or bottom magnetic drives, each offering height-adjustable six-blade impellers.
It should be a very simple question to answer, but still some of you might feel confused whether it is right for them or not. Now, let’s move to the impressive technical attributes of the innovation.
Technical Parameters of Vaccine Fermenter (GMP) Microbial Bioreactors
Parámetro | Description |
Total Volume | 5L, 10L, 15L, 20L, 30L, 50L, 100L, 200L, 500L, 1000L, 2KL, 5KL, 10KL, etc. |
Working Volume | 30% ~ 70% |
Polishing Precision | Electrolytic polishing, 0.2-0.4μm |
Sistema de agitación | Mechanical or Magnetic drive, height-adjustable six-blade impellers |
Stir Speed | 50~1000rpm/50-350rpm |
Esterilización | Sterilize-in-place (SIP), automated control |
Limpieza | Clean-in-place (CIP) with spray ball |
Aeration Flow | Multi-way ventilation, auto control by mass flow meter, 1vvm |
Feeding System | Peristaltic pump, automatic feeding |
Anti-foam Control | Automatic with peristaltic pump |
Temperature Control | Auto-control, 5℃ to 70℃ range |
PH/DO Control | Sensors from Hamilton/Mettler, Switzerland |
Muestreo | Manual sampling valve, sterilizable |
Harvesting | Zero dead zone bottom valve, sterilizable manually |
Weight System | Mettler-Toledo, Suiza |
Pressure Control | BD Germany or Lambert differential pressure liquid gauge |
Exhaust System | Condenser before exhaust, controlled via diagram/proportional valve |
Sistema de control | Siemens PLC, 10” touchscreen, multi-language support |
Features You’ll Love
In the process of vaccine and microbial production, accuracy and reliability are critical factors that cannot be compromised. This is why every Vaccine fermenter (GMP) Microbial Bioreactors model is equipped with the following characteristics:
- Fully enclosed design with double ended mechanical sealing that makes them free of contamination during operations.
- Real-time control includes pH, DO, temperature, stirring speed and flow rate of gases which are used during the procedure.
- This concept of multi-way ventilation with auto-control also includes the high-precision mass flow meters for the optimal oxygen transfer.
- The fully automated cleaning and sterilization procedures help minimize the time needed for its execution and the number of employees required for the process.
- Efficient and efficient data recording, processing, exporting and scheduled reporting for compliance purposes.
With the current world economy and the high levels of competition, should you not consider working smarter, not harder?
Applications of Vaccine Fermenter (GMP) Microbial Bioreactors
Looking for the areas where you can apply the Biorreactores microbianos fermentadores de vacunas (GMP)? The answer: almost anywhere in modern bio-manufacturing!
Animal Vaccine Production:
Avian Influenza, Porcine PRRS, Foot-and-Mouth Disease, Rabies, Mink Vaccine, DTP, Tetanus Vaccine.
Human Vaccine Production:
Diphtheria, Meningitis, Pneumonia IV, Hepatitis B, and more.
Microbial Culture:
Suitable for bacteria, yeast, fungus and algae fermentations.
Cell Culture:
Easily cultured mammalian cells such as 293, CHO and plant cells as well as engineered cell lines.
Enzyme and Protein Production:
Perfect for the synthesis of such substances as dyes, plastics, additives, antibiotics and recombinant proteins.
It’s rather amusing to learn that a single solution can be useful in so many fields or can be used in so many ways.
System Configuration
For every Biorreactores microbianos fermentadores de vacunas (GMP) unit it is recommended that it should be equipped with the following facilities:
- Stainless steel sampling valves
- Multi-functional inoculation and feeding ports
- Integrated anti-foam control
- Emergency power-off protection
It is also better to place the condenser unit before the exhaust to prevent any emissions that might be released by the unit from polluting the environment.
Sistema de control
Would you not like it if one machine is producing so many products of such intricate processes without any fuss? Temperature control is always important in the fermentation process, and with FSC it has never been easier.
10” Siemens Touch Screen
It has an easy, user-friendly graphic menu and allows for full visualization.
Multi-Parameter Monitoring
The six parameters of interest were pH, dissolved oxygen, stirring, aeration, feeding, temperature, and alarms.
Data Logging and Reporting
Report generation from the system, export of data retrieved in the system to other systems.
Language Options
Very simple to switch between English, Russian or Chinese languages.
What could you save doing something so simple yet so smart?
Material and Build Quality
The tank is manufactured from top quality 316L stainless steel for its body which makes it;
- Corrosion resistance
- Ultra-smooth surfaces with 0.2-0.4μm polishing
- No dead zones for better sterilization
- Long service life even under intensive operations
When you purchase our Vaccine fermenter (GMP) Microbial Bioreactors, you are purchasing quality, safety and efficiency in operation.
Are you not interested in having a system which can last for years without failing you?
Certifications and Global Compliance
In order to qualify to the highest standards, our systems can therefore be fitted with the following features:
- GMP Certifications
- Certificado ASME
- CSA Certificate
This guarantees that your processes of production will always meet the requirements of the local and the international standards. Isn’t peace of mind worth it?
Why Fermentor China?
In bioreactors and fermenters, it is critical to have experience, and that is exactly why BEIME has these fermentation vessels in its portfolio. Having served the industry for over one decade, Fermentor China offer you:
- World-class engineering
- Fully customized solutions
- Full turnkey solution, from a design stage to commissioning
- Global shipping and installation
- Unmatched after-sales service
Thus, choosing us means choosing a real companion in achieving success.
Ready to Transform Your Bioprocess Operations?
Whether it is creation of life saving vaccines, effective enzymes, or new biological products, our Biorreactores microbianos fermentadores de vacunas (GMP) can be used to contain all your needs.
- GMP Compliant
- Fully Automated
- Scalable Solutions
- Soporte integral
Why should one wait to advance the bioproduction?
You can get a free consultation and an individual offer at FermentorChina ahora mismo.