Industrial Scale Fermenter/Bioreactor

Parameter Description
Total volume 5L,10L,15L,20L,30L,50L,100L,200L,500L,1000L, 5KL, 50KL, 200KL etc.
Working volume 30%~70%
Tank Jacket tank, made by SS316 and SS304, tank design pressure 0.3Mpa, jacket design pressure 0.35Mpa, polishing 0.4-0.6um, ratio of diameter and height is 1:2.2-2.5
Stirring system Mechanical drive on the top/bottom or Magnetic drive on the top, 3pcs height adjustable six-blade paddle

Stir speed: 50~1000rpm/50-400rpm

Sterilization Sterilize in place(SIP), auto control by program
Clean Clean in place (CIP) by spray ball
Gas control Control by rotor meter, air flow 1 vvm
Feeding Automatically feeding by peristaltic pump
Anti-foam control Automatically add antifoam by peristaltic pump
Temperature control Auto-control,  electric heating range: water source add 5℃ to 70℃
PH control PH 2.00-12.00±0.1, auto-control adding acid/base by peristaltic pump, pH sensor from Hamilton/Mettler, Switzerland.
Do control 0-150±3% displaying precision 0.1%, DO sensor from Hamilton/Mettler, Switzerland. DO coupling with agitation, oxygen.
Sampling Sampling valve, can sterilization separately, manual
Harvest Zero dead zone bottom valve(Gemu/Burket,Germany), can sterilization separately, manual/auto
Lid lift system 30L-500L have lid lift system, 700-1000L have human hole.
Pressure Auto control, BD Germany pressure transmitter
Exhaust Have condenser before exhaust, control by diagram valve / Proportional control valve.
Control parameters 10 or 15 inch touch screen , Siemens PLC with control parameters (stirring, pH, DO, temperature, feeding, alarm, gas etc.), data analysis, data record, data output, language(RU/EN/CN) and other customized functions
Optional configuration Remote control, Mass flow meter(auto control gas), O2/N2/CO2, gas flow 2vvm, gas(CO2) exhaust analysis, Level sensor, Turbidity(OD) sensor, ORP sensor, Weight system, Live cell sensor(Biomass), Printing, Siemens touch screen, Double mechanical seal, 4-Valves-group for feeding, Bottom valve auto discharge, ASME certificate, CSA certificate, Batch culture, Seed transfer, etc.

 

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