- +86-139-1739-1617 (WhatsApp)
- sales@fermentertech.com
- Mon - Fri: 9:00 - 18:30
Multi-stage 30KL industrial fermenter
BaiLun Bio is pleased to introduce Multi-stage 30KL industrial fermenter which is supposed to the heart of your industrial fermentation process.
But what makes this fermenter stand out? What makes renowned biotech and pharmaceutical manufacturing companies in different parts of the world repose so much confidence in this solution to help them transform their raw materials to high-valued finished products? Let’s explore together.
Product Description
What Is an Industrial Fermenter and What Is the Reason to Have It?
The focus of the equipment is to conduct a large-scale microbial fermentation process in industries such as pharmaceuticals, food and beverage, agriculture, and biotechnology, and such an equipment is an industrial fermenter. It is not only a vessel but the channel between raw materials and the end product.
Fermentation tanks are found in laboratories and they are between 2 to 500 liters. Pilot fermenters cover 500 to 5000 liters. That is where the real challenge of fermentation in industry begins: above 5 thousand liters. By the way, this is where Multi-stage stainless steel 30KL industrial fermenter enters the field.
Its superior engineering promises that it is able to resist steam sterilization, exhibits superior flexibility of operation, has reduced internal accessories to prevent dead corners, and exhibits resilient material and energy moving proficiency. The result? Consistent production, reduced contamination risk, and lower energy consumption.
Why to Use the Multi-Stage 30KL Industrial Fermenter?
Have you ever thought of what really makes an industrial fermenter the way it is? Here’s why our design excels:
- Depot capacity:Allows you to produce volumes massively.
- High rate of heat and mass transfer:Maximizes the fermentation and enhances yields.
- Sturdy SS316L and SS304 metal work:Makes it long lasting and corrosion resistant.
- Flexible operation:Every tank is operable separately or in combination with the other tanks.
- Technological controls:Siemens PLC with complete data records, output and multi-language applications.
All features are selected with the intension of making sure you get same results even when the production cycle is long and complicated.
Industrial Fermenter Technical Parameters
Take a closer at what drives this magnificent system:
| Parameter | Description |
| Total volume | 5L,10L,15L,20L,30L,50L,100L,200L,500L,1000L, 5KL, 50KL, 200KL etc. |
| Working volume | 30%~70% |
| Tank | Jacket tank, made by SS316 and SS304, tank design pressure 0.3Mpa, jacket design pressure 0.35Mpa, polishing 0.4-0.6um, ratio of diameter and height is 1:2.2-2.5 |
| Stirring system | Mechanical drive on the top/bottom or Magnetic drive on the top, 3pcs height adjustable six-blade paddle
Stir speed: 50~1000rpm/50-400rpm |
| Sterilization | Sterilize in place(SIP), auto control by program |
| Clean | Clean in place (CIP) by spray ball |
| Gas control | Control by rotor meter, air flow 1 vvm |
| Feeding | Automatically feeding by peristaltic pump |
| Anti-foam control | Automatically add antifoam by peristaltic pump |
| Temperature control | Auto-control, electric heating range: water source add 5℃ to 70℃ |
| PH control | PH 2.00-12.00±0.1, auto-control adding acid/base by peristaltic pump, pH sensor from Hamilton/Mettler, Switzerland. |
| Do control | 0-150±3% displaying precision 0.1%, DO sensor from Hamilton/Mettler, Switzerland. DO coupling with agitation, oxygen. |
| Sampling | Sampling valve, can sterilization separately, manual |
| Harvest | Zero dead zone bottom valve(Gemu/Burket,Germany), can sterilization separately, manual/auto |
| Lid lift system | 30L-500L have lid lift system, 700-1000L have human hole. |
| Pressure | Auto control, BD Germany pressure transmitter |
| Exhaust | Have condenser before exhaust, control by diagram valve / Proportional control valve. |
| Control parameters | 10 or 15 inch touch screen , Siemens PLC with control parameters (stirring, pH, DO, temperature, feeding, alarm, gas etc.), data analysis, data record, data output, language(RU/EN/CN) and other customized functions |
| Optional configuration | Remote control, Mass flow meter(auto control gas), O2/N2/CO2, gas flow 2vvm, gas(CO2) exhaust analysis, Level sensor, Turbidity(OD) sensor, ORP sensor, Weight system, Live cell sensor(Biomass), Printing, Siemens touch screen, Double mechanical seal, 4-Valves-group for feeding, Bottom valve auto discharge, ASME certificate, CSA certificate, Batch culture, Seed transfer, etc. |
Design Features That Deliver
The Multi-stage 30KL industrial fermenter is not just constructed on scale, it is designed to provide you process control, flexibility and also safety. Here’s how:
- Modular multi-stage:Individual tanks can either operate in series or parallel corresponding to complex fermentation plans.
- Enhanced internal circulation:Minimization of temperature gradients and enhance oxygen transfer.
- Sanitary sampling & discharge:Special valves prevent contamination.
- The observation glass:is clear and easy to read: Readily find out the liquid level.
- Advanced ventilation:Deep ventilation ensures uniform gas distribution.
- High precision sensors:PH and DO sensors of the best makes will ensure precise monitoring.
Advanced Control for Peace of Mind
Fermentation process of this magnitude needs full visibility and control. The fermenter has a German Siemens S7-200 PLC and a 10-inch LCD touchscreen interface.
- Full English menu and intuitive interface.
- Real-time sampling and display of tank data.
- Automated control for stirring, temperature, pH, and DO.
- Data browsing and export functions.
- Strong, Durable, and Hygienic Build
The low profile fermenter body is made out of SS316L stainless steel with mirror polished welds and free of any dead corners to make the cleaning process more efficient and quick. It can be sterilized repeatedly without corrosion or depreciation and can be designed to reduce the chance of contamination chances.
Applications Across Industries
What are possible applications of Multi-stage 30KL industrial fermenter?
- Animal vaccine:Avian influenza, Foot-and-mouth disease, canine rabies, PRRS, DTP, Tetanus etc.
- Human vaccines:Hepatitis B, Meningitis, Pneumonia IV, Diphtheria and Tetanus, etc.
- Microbial cultures:Bacteria, fungi, yeast.
- Cell cultures:CHO cells, 293 cells, and others.
- Algae and plant cells:For nutraceuticals and food.
- Enzyme and protein production.
- Productionof antibiotics, additives, and specialty chemicals.
Have You Considered the Benefits for Your Business?
Consider running high-value bio products with reliability, efficiency and requiring limited downtimes of previous systems. Wouldn’t it boost your profitability?
This fermenter helps you:
- Decrease risk of contamination:Using high-level cleaning and sterilizing systems.
- Maximize uptime:Designed for continuous operation.
- Scale quickly:From lab to pilot to full production.
Reduced production expenditure: Enhanced heat and mass transfer cuts down on expenditure on energy.
Why Trust BaiLun Bio?
We have been making, developing, and servicing proven, globally trusted fermentation solutions, worldwide, for decades. As we are sure that each project is unique, then this fermenter could be customized according to your specific process requirements.
A Flexible, Future-Proof Investment
Industrial fermentation technology evolves rapidly. This is the reason that the Multi-stage 30KL industrial fermenter has:
- Upgradeable sensors and software.
- Integration with digital production systems.
- Compatibility with remote monitoring tools.
- Modular expansion options.
See the Difference in Every Detail
Every weld is neat and strong. Every valve and port is placed for maximum convenience. The tank’s optimized design improves mixing and oxygen transfer. A totality of such details forms an industrial fermenter that is designed not only to work, but to do it better.
Ready to Upgrade Your Production?
Multi-stage 30KL industrial fermenter has the versatility and capacity to expand with your business whether it be adding to their production lines or enhancing their casting equipment.
Contact Us
How can we discuss the way we can meet your specific needs? Our specialists at BaiLun Bio are available in case of support throughout the design as well as installation stages.
Final Thoughts
The requirement for such as equipment is not merely a large-scale equipment Multi-stage 30KL industrial fermenter is a smart, robust and reliable companion in the production process. Whether producing vaccines and enzymes or antibiotics and specialty chemicals, this fermenter enables your team to deliver good quality results all the time.
Invest in precision. Invest in scalability. Invest in your success, with BaiLun Bio.
Frequently Asked Questions
How easy is it to clean?
It is so easy, especially because of the CIP system with a spray ball, flat surfaces and optimized internal design.
Can it handle multiple fermentation strategies?
Yes, you can use it in batch, fed-batch and even continuously.
Is it suitable for GMP production?
Certainly, of hygienic stainless steel, with elaborate control and sterilization mechanisms.
Can I customize the control system?
Yes, you can integrate masses flow meters, sensors, data integrating tools, etc.
