100 Liter Stainless Steel Airlift Fermenter BLBIO-100SQ

Let us discuss the reason to believe that this fermenter is not one more equipment, but a competitive advantage of your lab.

Why 100 Liter Stainless Steel Airlift Fermenter BLBIO-100SQ?

• High gas-liquid transfer efficiency:to improve the dissolution of oxygen and quicker fermentation.
• Reduced energy usage-Its energy: requirements are 70-80 percent less than those of mechanical stirring.
• Easy construction, and contaminant resistant:less time is required on cleaning, and the chances of contamination are also minimized.
• Automated, adjustable control:may also be used to easily monitor or regulate pH, DO, and temperature and gas flow.
• Scaled-up & piloted to the highest level:reliable when it comes to antibiotics, amino acids, vitamins, and enzymes, and even to environmental biotech.

Have you ever had some trouble with shear-sensitive cells or when a lot of viscous broth? Other advantages of an airlift fermenter are mild mixing, versus damaging sensitive organisms and causing mechanical stress.

Description of Fermenters and Unique benefits

The 100 Liter Stainless Steel Airlift Fermenter is a product of the group of airlift fermenters characterized by:

• Easy internal design, and in-built guide tube.
• Dissolved oxygen performance because of mixing by air-lift.
• Energy saving in comparison with mechanically mixed reactor.
• Superb scalability- suited in production and pilot processes.

It is very versatile with these features: it can be used in manufacturing of industrial enzymes, amino acids, antibiotics, xanthan gum, citric acid, and even during wastewater treatment.

Have you ever asked the reason why the best cultivators adopt airlift instead of mechanical stirring? In this manner, the secret lies in less energy directly and an improved rate of oxygen transfer that is a win/win, process economy, and yield.

Technical Specifications

Discover the technical aspects of 100 Liter Stainless Steel Airlift Fermenter that makes it shine in the technical design and usage:

Stainless Steel Airlift Fermenter Technical Parameters:

Parameter	Description
Total volume	5L~1000L,5000L,50KL etc.
Working volume	30%~70%
Stirring system	Air flow stirring
Sterilization	On-site sterilization
Clean	Clean in place by spray ball
Aeriation control	Manual control by rotor meter (standard) Auto control by mass flow meter(optional)
Feeding	Automatically feeding by fixed peristaltic pump (standard) Variable speed peristaltic pump(optional)
Anti-foam control	Automatically add antifoam by peristaltic pump
Temperature control	Auto-control,  electric heating range: water source add 5℃ to 70℃
PH control	2.00-12.00±0.05pH, auto-control by adding acid and base, pH sensor (Hamilton/Mettler, Switzerland)
DO control	0-150±3% displaying precision 0.1%, DO sensor from Hamilton/Mettler, Switzerland. DO coupling with agitation, oxygen.
Sampling	Sampling valve, can sterilization separately, manual
Harvest	Zero dead zone bottom valve(Gemu/Burket,Germany), can sterilization separately, manual/auto
Lid lift system	30L-500L have lid lift system, 700-1000L have human hole.
Pressure	Auto control, BD Germany pressure transmitter
Exhaust	Have condenser before exhaust, control by diagram valve / Proportional control valve.
Control parameters	10in touch screen , Siemens PLC control system with control parameters (stirring, pH, DO, temperature, feeding, gas etc.), data analysis, data logging, data output and printing, overrun alarm, language switching and other functions
Optional configuration	O2/N2/CO2 gas control, Level sensor, OD sensor, Turbidity sensor, ORP sensor, Weight system, Live cell sensor, Light etc.

Practical Applications

The 100 Liter Stainless Steel Airlift Fermenter could be used both by various industries and in research:

• Amino acids (glutamic acid, lysine, etc.)
• Enzyme production (glucoamylase, protease, cellulase)
• Vitamins and Anti-biotics
• Xanthan hydrocolloid, citrick acid
• Production of Single-Cell protein
• Environmental biotech (sewage treatment, waste valorization)

Its handling does not agitate delicate cultures and high gas transfer favors quick growth aerobically.

Do you have to increase scale and are you doing it out of lab shake flasks or bench-top fermenters? This airlift fermenter fills the void strangely well; it suits either pilot or small production scale.

How Airlift Mixing Changes Everything?

The airlift fermenter, as opposed to mechanical agitation, circulates liquid by use of rising gas bubbles inside a specially designed guide tube. This process:

• Lower cell shear-stress.
• It enhances transfer of oxygen.
• Minimizes power consumption (no motor-driven impeller).
• Provides cleaning of less complexity and less risks of being contaminated.

It is the ideal scheme when you require low shear conditions with shear sensitive cells or wish to eliminate the electric bill in the mass production.

How was the last time you figured out the cost of your energy? A change to airlift can save 70-80 per cent mixing energy.

Expert Control and Automation

On Siemens S7-200 series PLC and with 10 LCD touchscreen you have:

• All visible:ph, DO, temperature, aeration, feeding full view and real time.
• Automatically controlled:imposed goals; let the system maintain parameters at the goal values.
• The data logging and export features:allow you to review, analysis and optimize.
• Multilingual:freely switch between English, Chinese and others.

The in-built alarms alert of any out-of-spec conditions and your process remains safe and compliant.

Having Customization in mind?

Each process is individual. That is why you can personalize your 100 Liter Stainless Steel Airlift Fermenter with:

• Mass flow meters for precise gas blending (O2/N2/CO2)
• ORP, turbidity/od and live cell biomass sensors
• Accurate quantity systems of adding mediums Weight
• Data printing & remote-monitoring
• Phototrophic culture phototrophic culture

The fluidity makes your fermenter capable of adapting to changes in your process in the future.

Sustainability and Costs Saving

The airlift design does not only promise improved performance:

• Reduced power load:save power, reduce CO 2 footprint.
• Easier mechanical configuration:less moving parts entails less maintenance.
• More durability:higher life duration with stainless steel and fewer machining wear.
• Reduced risk of contamination:no seals of any kind in order to break.

Sustainability Is Makeup an Important Part of Your Production Strategy? A simple win is to switch to airlift as a way of making bioprocessing greener.

What Makes It Different to Traditional Fermenter?

	AIRLIFT STAINLESS STEEL FERMENTER 100 LITER BLBIO-100SQ	MECHANICAL STIRRED FERMENTER
Energy consumption	Significantly lower	High (motor driven)
Shear stress	Low (ideal for sensitive cells)	Higher
Complexity	Simpler, fewer moving parts	Complex mechanical seals & drives
Contamination risk	Lower	Higher (seal failures, leaks)
Oxygen transfer	High due to bubble rise & guide tube	Depends on agitation speed & impeller design

 

Why Choose 100 Liter Stainless Steel Airlift Fermenter?

• Aerobic fermentation is designed at high levels of efficiency.
• Reduced energy consumption- save off operation costs.
• Easy transfer of Oxygen and smooth mixing.
• Highly automated control system that is flexible.
• Easy cleaning and less contamination is a result of a simple structure.
• Tested through the industries: enzymes, amino acids, antibiotics, waste treatment.

The Intelligence and the Transparency of Data

Control yourself every step:

• Touch screen interface:view trends and data in real time.
• In-house alarm system:this prevents process deviation that is costly.
• Information output and export:direct compatibility to quality management systems.

Do you want to compare batch performance on a month by month basis? View past information and examine it with ease to streamline operations.

Changing into Greener Bioprocess

In the globe that requires sustainability, such a fermenter is:

• More energy saving.
• Easier to clean (uses less water and chemicals).
• Lower risk of contamination (fewer cleaning cycles needed).

It is a minor move towards zero-waste biotech manufacturing without loss in performance.

Common Processes Which Are Advantageous

• High-volume aerobic fermentations (e.g., glutamic acid, lysine)
• Enzyme synthesis which required constant mild conditions
• Shear-sensitive organisms
• Bio treatment of wastewater in which energy expenses are of concern
• Lab to plant pilot scale production

Made to Suit the User, Made to Last

• High-quality stainless steel built.
• Swiss-made pH & DO sensors (Hamilton/Mettler).
• Pressure transmitters and German valves that are reliable.
• Scalable: offered between 5L and 50KL.

Regardless of whether you have 100L or you increase to 1000L, your system is consistent.

Get Future-Proofing your Fermentation Ready?

100 Liter Stainless Steel Airlift Fermenter is allowing better reliability in the process, reduced budget and adaptability to modern-day production and research needs.

Find out more, get pricing or set a consultation with one of our experts today by contacting BaiLun Bio.

Your new breakthrough should have the right equipment and it begins here.