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Industrial Bioreactor Manufacturer for Scale-Up & Production

High-performance industrial bioreactor systems for microbial fermentation, enzyme production, biotechnology, and large-scale industrial applications.

1000L–200KL scalable systems

PLC/SCADA automatic control

Custom engineering for industrial processes

1500L Stainless Steel Photobioreactor
Manufacturing

25+ Years Manufacturing Experience

Dribbble

Export to 30+ Countries

Certificate

CE / ISO / ASME Compliant

Customer Support

Professional Fermentation Engineering Team

Our Industrial Bioreactor Solutions

We offer bioreactors (fermenters), animal cell bioreactors, bioreactor shakers, biological shakers, bottle rockers, and control systems, and recognize validation services are essential for meeting regulatory and operational requirements of fermenters and bioreactors.

Why Choose Our Industrial Bioreactor

integrated_PAT_AI

Precise Process Control

Advanced PID control system

Real-time pH / DO monitoring

Accurate temperature and agitation control

Automatic feeding and cascade control

Smart Automation System

Scalable Engineering Design

1000L to 200KL customizable capacity

Seamless scale-up from pilot to production

Flexible agitator and aeration configuration

Modular system integration available

Premium Materials & Structure

Industrial-Grade Construction

Stainless steel 316L vessel

ASME-compliant pressure design

Mirror-polished internal surface

Long service life and easy maintenance

Precise Process Control

Intelligent Automation

Siemens/MCGS PLC + touch screen

SCADA data acquisition system

Recipe management and data logging

Remote monitoring support optional

Smart Automation System

Sterile & GMP-Ready Design

Automatic SIP sterilization

Integrated CIP cleaning station

Aseptic sampling and feeding

GMP documentation support available

Flexible Modular Design

Flexible Customization

Multi-gas inlet system

Exhaust gas analysis

Load cell weighing system

Customized upstream & downstream integration

Industrial Bioreactor Applications

We offer bioreactors (fermenters), animal cell bioreactors, bioreactor shakers, biological shakers, bottle rockers, and control systems, and recognize validation services are essential for meeting regulatory and operational requirements of fermenters and bioreactors.

  • After-Sale Service
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  • After-Sale Service
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  • Enzyme Fermentation .jpg
    Enzyme Fermentation .jpg
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    Vaccine development.jpg
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    Industrial Biotechnology.jpg
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Industrial Bioreactor Technical Specifications

ParameterDescription
Total volume5L~200KL
Working volume30%~80%
TankJacket tank, made by SS316 and SS304, tank design pressure 0.3Mpa, jacket design pressure 0.35Mpa, polishing 0.4-0.6um, ratio of diameter and height is 1:2.2-2.5
Stirring systemMechanical drive on the top/bottom or Magnetic drive on the top, 3pcs height adjustable six-blade paddleStir speed: 50~1000rpm/50-400rpm
SterilizationSterilize in place(SIP), auto control by program
Clean Clean in place (CIP) by spray ball
Gas controlControl by rotor meter, air flow 1 vvm
FeedingAutomatically feeding by peristaltic pump
Anti-foam controlAutomatically add antifoam by peristaltic pump
Temperature controlAuto-control,  electric heating range: water source add 5℃ to 70℃ 
PH controlPH 2.00-12.00±0.1, auto-control adding acid/base by peristaltic pump, pH sensor from Hamilton/Mettler, Switzerland.
Do control0-150±3% displaying precision 0.1%, DO sensor from Hamilton/Mettler, Switzerland. DO coupling with agitation, oxygen.
Sampling Sampling valve, can sterilization separately, manual
HarvestZero dead zone bottom valve(Gemu/Burket,Germany), can sterilization separately, manual/auto
Lid lift system30L-500L have lid lift system, 700-1000L have human hole.
PressureAuto control, BD Germany pressure transmitter
ExhaustHave condenser before exhaust, control by diagram valve / Proportional control valve.
Control parameters10 or 15 inch touch screen , Siemens PLC with control parameters (stirring, pH, DO, temperature, feeding, alarm, gas etc.), data analysis, data record, data output, language(RU/EN/CN) and other customized functions
Optional configurationRemote control, Mass flow meter(auto control gas), O2/N2/CO2, gas flow 2vvm, gas(CO2) exhaust analysis, Level sensor, Turbidity(OD) sensor, ORP sensor, Weight system, Live cell sensor(Biomass), Printing, Siemens touch screen, Double mechanical seal, 4-Valves-group for feeding, Bottom valve auto discharge, ASME certificate, CSA certificate, Batch culture, Seed transfer, etc.

Why Not Other Suppliers

Feature

Custom Engineering

Scale-Up Experience

Delivery Time

Technical Support

Automation Flexibility

OEM Capability

Integrated Solution

Bailun

Fast

24/7

High





Other Suppliers

Limited

Basic

Longer

Limited

Standard

Partial

Limited

Customer Projects