Screen High Flux Liquid Handing System is to partition single nucleic acid template into separate reaction chambers and performs a single molecule quantification by PCR amplification and fluorescence signal detection. The digital PCR technology does not reply on neither Ct values nor standard calibration curves, and has extremely high sensitivity, precision, and excellent repeatability. It is an absolute quantitative analysis technology that transcends real-time PCR.
100000L Fermentation Bioreactor Tank for Industrial Fermentation
Bailun’s 100000L Fermentation Bioreactor Tank is designed for pilot-scale and industrial-scale biotechnology applications. Featuring a high-quality stainless steel vessel, advanced PLC automation system, and precise environmental control, the bioreactor provides stable and reproducible cultivation conditions for large-scale microbial fermentation and industrial bioprocess production.
The 100000L industrial fermentation bioreactor tank is widely used in biotechnology, pharmaceutical, food & beverage, probiotics, enzymes, synthetic biology, agricultural biotechnology, and bioengineering industries. It is suitable for pilot-scale process development, industrial fermentation, commercial biotechnology production, and process scale-up applications.
To ensure reliable industrial operation, the bioreactor can be integrated with supporting equipment including:
Chiller Systems
Air Compressors
Steam Generators
CIP Cleaning Systems
SIP Sterilization Systems
Exhaust Treatment Systems
The complete integrated solution improves process consistency, operational efficiency, and long-term industrial reliability.
Applications of 100000L Fermentation Bioreactor Tank
The 100000L industrial bioreactor is suitable for a wide range of industrial biotechnology applications:
Industrial Fermentation Applications
Microbial Fermentation
Precision Fermentation
Probiotic Production
Organic Acid Fermentation
Industrial Enzyme Production
Yeast Cultivation
Pharmaceutical & Biotech Applications
Vaccine Fermentation
Biopharmaceutical Production
Recombinant Protein Expression
Mammalian Cell Culture
Synthetic Biology Production
Food & Agricultural Applications
Food Ingredient Fermentation
Beverage Fermentation
Agricultural Biotechnology
Biofertilizer Production
Biopesticide Production
Scale-Up & Production Applications
Pilot-Scale Process Development
Commercial Bioprocess Production
Process Transfer Studies
Fermentation Optimization
The system supports both pilot-scale optimization and continuous industrial production operations.
Advantages of 100000L Industrial Fermentation Bioreactor Tank Technology
Hygienic Stainless Steel Vessel Design
The bioreactor adopts a high-quality stainless steel vessel with excellent hygienic performance and industrial durability.
Advantages include:
Excellent corrosion resistance
Long operational lifespan
Easy cleaning and sterilization
Mirror-polished internal surface
Reduced contamination risk
Suitable for industrial sterile fermentation processes
Optional SS304 and SS316L materials are available according to different process requirements.
The stainless steel structure is especially suitable for long-term industrial operation and high-frequency production environments.
Precise Industrial Process Control
The bioreactor supports automatic monitoring and control of critical process parameters:
Temperature
pH
Dissolved Oxygen (DO)
Agitation Speed
Aeration Rate
Foam Level
Pressure Control
The intelligent control system ensures stable and reproducible fermentation conditions for large-scale microbial cultivation and industrial biotechnology production.
Intelligent PLC Automation System
The system supports fully automatic industrial process management.
Functions include:
PLC automatic control
Siemens touchscreen optional
Real-time process monitoring
Historical data storage
Batch report generation
Alarm protection system
Trend analysis
SCADA software optional
Remote monitoring optional
MES integration optional
21 CFR Part 11 optional
The automation system improves process efficiency, reduces manual operation, and increases production consistency.
Optimized Industrial Fermentation Performance
The bioreactor is designed for efficient oxygen transfer, stable mixing, and industrial-scale productivity.
Benefits include:
Efficient mass transfer capability
Uniform nutrient distribution
Stable agitation performance
Excellent oxygen transfer efficiency
Reduced contamination risk
Reliable long-term operation
Suitable for scale-up process transfer
The system is ideal for scaling from laboratory research to pilot production and commercial manufacturing.
Key Features of Bailun 100000L Fermentation Bioreactor Tank
Industrial Stainless Steel Vessel System
100000L stainless steel vessel
SS304 / SS316L
Jacketed vessel structure
Thermal insulation optional
Mirror-polished internal surface
Industrial-grade structural strength
Advanced Agitation & Aeration
Multi-stage impeller design
Adjustable agitation speed
Efficient oxygen transfer capability
Stable airflow distribution
Multi-gas mixing optional
Low-shear mixing optional
Sterility and Contamination Control
SIP sterilization system optional
CIP cleaning system optional
Sterile gas filtration
Aseptic sampling system
Closed fermentation environment
Reduced contamination risk
Intelligent Monitoring Functions
Real-time process display
Automatic process control
Historical data storage
Alarm and safety protection
Batch management system
Remote access optional
Integrated Supporting Equipment Solutions
Bailun can provide complete integrated fermentation system solutions including:
Chiller System
Used for precise temperature control during fermentation processes.
Air Compressor
Provides stable compressed air for aeration and oxygen supply.
Steam Generator
Supports sterilization and SIP operation for industrial fermentation processes.
CIP Cleaning System
Automatic cleaning system for hygienic operation and reduced downtime.
Exhaust Treatment System
Optional exhaust filtration and treatment system for industrial biosafety requirements.
Integrated solutions improve operational efficiency and simplify installation and maintenance.
Customizable 100000L Industrial Fermentation Bioreactor Tank Solutions
Bailun provides fully customized fermenter systems according to different industrial process requirements.
Vessel Options
SS304 stainless steel
SS316L stainless steel
Jacketed heating/cooling structure
Thermal insulation system
Agitation Options
Rushton impeller
Marine impeller
Paddle impeller
High-efficiency industrial mixing system
Sensor Options
Turbidity OD sensor (Optical density)
ORP sensor
Foam sensor
Biomass sensor
CO2 exhaust analysis
Level sensor
Automation Expansion
PLC automation
SCADA software
Remote monitoring
Data logging system
MES integration optional
21 CFR Part 11 optional
Advantages of Bailun Industrial Fermentation Bioreactor Tank Systems
Industrial-grade stainless steel manufacturing
Stable and reproducible fermentation performance
Strong engineering customization capability
Optimized for industrial biotechnology production
Reliable automation and process control
Integrated supporting equipment solutions
Global technical support and engineering services
Technical Specifications of 100000L Fermentation Bioreactor Tank
Parameter | Specification |
|---|---|
Total Volume | 100000L |
Working Volume | 30000–80000L |
Vessel Material | SS304 / SS316L |
Agitation Type | Mechanical Agitation |
Control System | PLC / Siemens HMI Optional |
Temperature Control | Automatic |
pH Control | Automatic |
DO Control | Automatic |
Anti-foam Control | Automatic |
Aeration System | Air Flow 1vvm. Multi-gas Aeration Optional |
Sterilization Method | SIP Automatic |
Cleaning System | CIP by Spray Ball |
Power Supply | 380V / 50–60Hz |
Applications | Industrial Fermentation / Bioprocess Production |
Why Choose Bailun
Bailun is a professional manufacturer of industrial fermenters and bioreactor systems for biotechnology, pharmaceutical, food, and bioengineering industries.
Why customers choose Bailun:
Professional fermentation engineering experience
High-quality stainless steel manufacturing capability
Strong process customization support
Stable industrial automation systems
Competitive pricing and fast delivery
Global installation and technical support
Reliable after-sales engineering service
Complete turnkey fermentation solutions
Frequently Asked Questions
What is a fermentation bioreactor tank?
A fermentation bioreactor tank is a large fermentation system designed for industrial biotechnology production, microbial cultivation, and commercial bioprocess manufacturing.
What industries can use the 100000L bioreactor?
The bioreactor is suitable for biotechnology, pharmaceutical, food, beverage, enzyme, probiotic, and industrial fermentation industries.
Does the system support automatic control?
Yes. The bioreactor supports PLC automation, touchscreen operation, SCADA software, remote monitoring, and industrial data management functions.
Can the bioreactor support SIP and CIP systems?
Yes. Optional SIP sterilization and CIP cleaning systems are available for hygienic industrial fermentation operation.
Can the bioreactor be customized?
Yes. Bailun provides customized vessel structures, automation systems, agitation systems, gas control systems, and sensor configurations.
Request a Quote
Looking for a reliable 100000L fermentation bioreactor tank for industrial fermentation and biotechnology production?
Contact Bailun today for:
Customized industrial bioreactor solutions
Technical consultation
Detailed quotation
Fermentation process support
Global shipping and technical services