500L Stainless Steel Pilot Photobioreactor

500L Stainless Steel Photobioreactor for Pilot and Early Industrial Production

Bailun 500L stainless steel photobioreactor is engineered for pilot-scale validation and early-stage industrial production of algae and photosynthetic microorganisms. It provides a stable, scalable, and highly controlled environment for light-driven bioprocesses.

This system integrates precise control of light intensity, CO₂ supply, temperature, and nutrient feeding within a durable stainless steel structure. Designed for long-term operation and reliable scale-up, the 500L photobioreactor is ideal for biotech companies, research institutes, and industrial users.

Key Advantages of 500L Photobioreactor

• Ideal Pilot Scale Volume (500L)
  Perfect for process optimization, scale-up studies, and pre-commercial production.

• Robust Stainless Steel Construction
  Made from SS304 / SS316L for corrosion resistance and long service life.

• Precise Environmental Control
  Accurate regulation of light, CO₂, temperature, oxygen, agitation and feeding systems.

• Closed System for Contamination Control
  Ensures sterile and stable cultivation conditions.

• High Productivity and Process Stability
  Optimized for efficient light utilization and gas-liquid mass transfer.

Applications of 500L Stainless Steel Photobioreactor

Bailun 500L photobioreactor is widely used in:

• Microalgae cultivation (Spirulina, Chlorella, Haematococcus)

• Biofuel and renewable energy production

• CO₂ capture and carbon utilization

• Wastewater treatment and environmental engineering

• Nutraceutical and pharmaceutical production

• Industrial biotechnology processes

Reactor Types for 500L Photobioreactor

To meet different process requirements, Bailun offers:

• Tubular Photobioreactor (500L)
  Suitable for continuous production with high surface-to-volume ratio.

• Column Photobioreactor (500L)
  Compact design with efficient gas exchange.

• Customized System Design
  Tailored to your installation conditions and production goals.

How the 500L Photobioreactor Works

The system operates by combining controlled illumination with CO₂ injection and nutrient supply. Light energy drives photosynthesis, while gas distribution ensures efficient CO₂ transfer and oxygen removal.

The circulation system maintains uniform mixing, ensuring consistent growth conditions and maximizing biomass productivity.

Technical Specifications of 500L Stainless Steel Photobioreactor

• Total volume: 500L

• Material: Stainless steel SS304 / SS316L

• Reactor type: Tubular / Flat panel / Column

• Light system: External or integrated LED system

• Gas supply: CO₂ / Air mixing system

• Control parameters: pH, temperature, light intensity, airflow, CO₂ concentration

• Sterilization: SIP (Steam in Place)

• Control system: PLC / Siemens / SCADA

• Surface finish: GMP compliant (optional)

System Configuration & Customization Options

Bailun provides flexible configuration options:

• LED Lighting System
  Adjustable spectrum and intensity for optimal photosynthesis

• Gas Control System
  CO₂ dosing,Air dosing, gas mixing, and flow control

• Temperature Control System
  Jacketed vessel or external chiller integration

• Feeding System
  Automated nutrient dosing and control

• Automation System
  Full Automatic, manual, or semi-automatied PLC/SCADA

• Modular Design
  Easy expansion for larger production systems

Photobioreactor vs Open Pond System

Challenges in Scale-Up & Bailun Solutions

Challenge: Light penetration in dense cultures
Solution: Optimized reactor design with high-efficiency LED system

Challenge: CO₂ transfer efficiency
Solution: Advanced aeration and gas distribution system

Challenge: Contamination risk
Solution: Fully closed stainless steel system with SIP

Challenge: Scale-up complexity
Solution: Modular engineering design with proven scalability

Why Choose Bailun 500L Photobioreactor

• 10+ years experience in bioreactor and photobioreactor manufacturing

• Strong engineering capability for customized solutions

• Proven performance in pilot and industrial applications

• Reliable quality and stable operation

• Global delivery, installation, and technical support

• Complete lifecycle service from design to commissioning

Project Cases of 500L Photobioreactor

• Biotech company – pilot-scale algae cultivation system

• Research institute – process development platform

• Environmental project – CO₂ utilization and wastewater treatment

Integrated Systems & Accessories

Bailun provides complete photobioprocess solutions:

• LED lighting system

• CO₂ supply and gas mixing system

• Chiller and temperature control system

• Nutrient feeding system

• Air compressor and filtration system

• Central PLC / SCADA control system

FAQ About 500L Photobioreactor

Is 500L suitable for pilot-scale production?
Yes, 500L is an ideal volume for pilot-scale validation and early industrial production.

Can the system be customized?
Yes, we offer fully customized designs based on your process requirements.

What industries use this system?
Biotech, energy, environmental, pharmaceutical, and food industries.

What is the delivery time?
Typically 6–16 weeks depending on configuration.

Do you provide installation and training?
Yes, we offer both remote and on-site support.

Get a Quote for 500L Stainless Steel Photobioreactor

Tell us your application, organism type, and process requirements.
Our engineers will provide a customized solution within 24 hours.

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