20T Solid State Bioreactor BLBIO-SS

This fermenter is purposefully built to cater to industries such as biological pesticides, enzymes, food and beverage and pharmaceuticals and this makes it more than a piece of equipment but your steady partner in a big way in production.

Why this  20T Solid State Bioreactor BLBIO-SS is Turning the Game?

• High capacity design (20 tons) for true industrial scale.
• Solid-state fermentation: use less water, and less risk of contamination.
• Automatic SIP & CIP: simplify cleaning and sterilization.
• Energy-efficient temperature & humidity control.
• Intelligent Siemens PLC system for real-time process monitoring.

Why having high capacity and flexibility as alternatives when you can have both?

How can Solid-State Fermentation Help?

Solid-state fermentation (SSF) uses substrates in solid form, instead of liquid, to grow microorganisms. It is the most desirable method in the production of enzyme, organic acids, antibiotics and some of food product. SSF delivers:

• Lower water usage compared to submerged fermentation.
• Higher product concentration.
• Better substrate utilization.
• Reduced downstream processing costs.

我们的  20T Solid State Bioreactor BLBIO-SS takes advantage of the benefits and introduces automation, stainless steel design and precise controls, to render SSF usable, safe and scalable.

Solid State Bioreactor Technical Specifications

Built to deliver performance, durability, and control:

范围	D描述
总容积	5L、10L、15L、20L、30L、50L、100L、200L、500L、1000L、5KL、10KL、50KL等
工作量	30%~50%
坦克	夹套卧式水箱，材质为SS316L和304
搅拌系统	转轴、电机驱动
消毒	就地灭菌(SIP)，自动控制
气体控制	通过转子流量计控制
湿度控制	通过喷水灭火系统进行自动调节。可以手动调整。
温度控制	自动控制、电加热范围：水源加5℃至70℃
采样	针型手动采样（可选）
压力	自动控制，德国BD压力变送器
排气	排气前有冷凝器，由图表阀/比例控制阀控制。
控制参数	10或15英寸触摸屏，西门子PLC，具有控制参数（搅拌、pH、DO、温度、进料、报警、气体等）、数据分析、数据记录、数据输出、语言（RU/EN/CN）等定制功能
可选配置	远程控制、质量流量计（自动控制气体）、排气加热、排气过滤器、气体（CO2）排气分析、液位传感器、称重系统、打印、西门子触摸屏、双端面机械密封等。

Engineered for Industrial Success

 20T Solid State Bioreactor BLBIO-SS has been designed to meet the demands of the large scale solid state fermentation:

• With horizontal jacket tank, heat transfer is improved and loading of the substrate becomes easy.
• Motor-driven rotating shaft ensures uniform aeration and mixing.
• Sprinkler-based humidity system keeps the substrate at optimal moisture.
• Auto SIP & CIP systems are time-saving; they minimize the risk of contamination.
• Advanced gas & exhaust control keeps internal conditions ideal.

Ever had uneven fermentation or hot spots? The gradients of temperature are minimized by our jacket design and sprinkling system controlled to give a homogenous and expected outcome.

Intelligent Siemens PLC: Control at Your Fingertips

Keep in control by our friendly interface of Siemens PLC + touch-screen:

• Monitor temperature, stirring speed, pressure, humidity, and more.
• Adjust parameters in real time.
• Export and analyze batch data.
• Choose language interface (English, Russian, Chinese).

Use alarms and alerts, in order to detect problems as soon as possible, prior to imposition on the quality of the products. This degree of management implies that each batch can suit your specifications exactly.

Usage of  20T Solid State Bioreactor BLBIO-SS 

Versatility is at the heart of this fermenter. It’s already trusted for:

• Enzymic preparations (e.g., cellulase, protease)
• Biological pesticides: safer, environmentally friendly alternatives.
• Food & beverage: koji, fermented teas, traditional condiments.
• Pharmaceuticals: antibiotics, bioactive compounds.
• Agricultural: compost inoculants, plant growth promoters.

It has a huge working volume and the SSF design that makes it optimal in the industry where the scale of operation and the quality are complementary.

Process Innovation: Why Choose Solid-State Fermentation?

 20T Solid State Bioreactor BLBIO-SS supports solid-state fermentation which offers:

✅ Less wastewater generation.

✅ Smaller reactor volumes for same product yield.

✅ Higher tolerance to contamination.

✅ Lower energy consumption for cooling and mixing.

Wondering if SSF fits your product? SSF will usually bring reduced prices and increased margins when you are a producer of enzymes, bio pesticides, or fermented foods.

Smart Gas & Exhaust Control

这  20T Solid State Bioreactor BLBIO-SS with in-built rotameter and condenser maintains your environment in the best state:

• Precise gas flow adjustment.
• Exhaust is cooled by condenser to preserve equipment, and conserve valuable volatiles.
• Proportional valves balance exhaust pressure automatically.
• This smart ventilation reduces process variation and saves energy.

Precision Temperature & Humidity Management

Temperature and humidity control are critical in SSF:

• Auto-controlled heating system keeps internal temperature stable.
• Sprinkler system will add water as necessary; the flexibility is added by overriding manual.
• Horizontal jacket design ensures efficient heat exchange.

Faced problems with drying substrates or mold overgrowth? Precise control keeps conditions balanced for healthier cultures.

Sampling & Monitoring Without Interruptions

Manual sampling port will be able to make substrate and cultures safe to test.

• Sensors track real-time conditions.
• Data is logged automatically for quality control and R&D.
• With the data, you know how your process is going on, and you can make it better.

Built for Industrial Hygiene & Safety

• SS316L and SS304 stainless steel, durable, corrosion-resistant.
• Fully weld-polished internal surfaces reduce contamination.
• Auto SIP system ensures sterility batch after batch.
• Double mechanical seal option prevents leaks during mixing.

Every detail supports compliance with GMP and industry standards.

Scalability & Flexibility

Begin on pilot production or go to full industrial scale. Total volume capacity: starting with 5L laboratory types up to 50KL industries tanks all with the same philosophy:

• Modular design.
• Same control systems.
• Consistent geometry for easier process scale-up.

This flexibility future-proofs your investment.

Optional Customization for Your Process

Adapt the  20T Solid State Bioreactor BLBIO-SS to unique product needs:

• Exhaust heating/filter for odor or VOC management.
• Mass flow meters for automatic gas regulation.
• CO₂ exhaust analysis for process control.
• Level and weight sensors for real-time substrate monitoring.
• Remote monitoring and data logging.

Your procedure is not off the shelf; why should your fermenter be?

Eco-Friendly & Cost-Saving Benefits

• Lower water and power consumption.
• Less cooling required thanks to solid-state operation.
• Fewer moving parts = less maintenance.
• Efficient design reduces cleaning chemicals and downtime.
• Good news at the bottom line and good news on the planet.

Maintenance & Reliability

Ever had unexpected downtime? Reliability is built in:

• German BD pressure transmitters.
• Siemens PLC electronics.
• Global brand sensors and valves (Hamilton, Mettler, etc.).
• Strong, polished welds for long life.

Every part is chosen for durability and global serviceability.

Integration into Your Production Line

With its data output, remote control, and optional printing:

• Connect to SCADA, MES, or ERP systems.
• Get real-time performance data.
• Trace every batch, critical for GMP compliance.

Your fermenter is not only a piece of equipment, but it belongs to your digital manufacturing ecosystem.

Key Advantages Summarized

✅ High-capacity (20 tons)

✅ Auto SIP & CIP

✅ Siemens PLC with touchscreen

✅ Eco-friendly SSF process

✅ Customizable controls and sensors

✅ Polished, hygienic stainless steel build

✅ Low operating cost, high reliability

Ready to Take Your Fermentation to Industrial Scale?

Consider generating biological pesticides, enzymes, or fermented foods at low risks and low costs with the result being scalable.

This is already the performance like  20T Solid State Bioreactor provides worldwide. Call BaiALun Bio now to find out how this fermenter can turn your process around.

Trusted Worldwide

Innovation, quality and customer support are important at 百伦生物. Whether it be consultation, design, installation or training we are there all the way.

Why wait to modernize your production? Have a team that knows your industry, as well as sees the same things as you.