35000L Scale Up Industry Bioreactor

35000L Stainless Steel Bioreactor for Industrial Fermentation

Bailun’s 35000L Stainless Steel Bioreactor is designed for pilot-scale and industrial-scale biotechnology applications. Featuring a high-quality stainless steel vessel, advanced PLC automation system, and precise environmental control, the bioreactor provides stable and reproducible cultivation conditions for large-scale microbial fermentation and industrial bioprocess production.

The 35000L industrial stainless steel bioreactor is widely used in biotechnology, pharmaceutical, food & beverage, probiotics, enzymes, synthetic biology, agricultural biotechnology, and bioengineering industries. It is suitable for pilot-scale process development, industrial fermentation, commercial biotechnology production, and process scale-up applications.

To ensure reliable industrial operation, the bioreactor can be integrated with supporting equipment including:

• Chiller Systems

• Air Compressors

• Steam Generators

• CIP Cleaning Systems

• SIP Sterilization Systems

• Exhaust Treatment Systems

The complete integrated solution improves process consistency, operational efficiency, and long-term industrial reliability.

Applications of 35000L Stainless Steel Bioreactor

The 35000L industrial bioreactor is suitable for a wide range of industrial biotechnology applications:

Industrial Fermentation Applications

• Microbial Fermentation

• Precision Fermentation

• Probiotic Production

• Organic Acid Fermentation

• Industrial Enzyme Production

• Yeast Cultivation

Pharmaceutical & Biotech Applications

• Vaccine Fermentation

• Biopharmaceutical Production

• Recombinant Protein Expression

• Mammalian Cell Culture

• Synthetic Biology Production

Food & Agricultural Applications

• Food Ingredient Fermentation

• Beverage Fermentation

• Agricultural Biotechnology

• Biofertilizer Production

• Biopesticide Production

Scale-Up & Production Applications

• Pilot-Scale Process Development

• Commercial Bioprocess Production

• Process Transfer Studies

• Fermentation Optimization

The system supports both pilot-scale optimization and continuous industrial production operations.

Advantages of 35000L Industrial Stainless Steel Bioreactor Technology

Hygienic Stainless Steel Vessel Design

The bioreactor adopts a high-quality stainless steel vessel with excellent hygienic performance and industrial durability.

Advantages include:

• Excellent corrosion resistance

• Long operational lifespan

• Easy cleaning and sterilization

• Mirror-polished internal surface

• Reduced contamination risk

• Suitable for industrial sterile fermentation processes

Optional SS304 and SS316L materials are available according to different process requirements.

The stainless steel structure is especially suitable for long-term industrial operation and high-frequency production environments.

Precise Industrial Process Control

The bioreactor supports automatic monitoring and control of critical process parameters:

• Temperature

• pH

• Dissolved Oxygen (DO)

• Agitation Speed

• Aeration Rate

• Foam Level

• Pressure Control

The intelligent control system ensures stable and reproducible fermentation conditions for large-scale microbial cultivation and industrial biotechnology production.

Intelligent PLC Automation System

The system supports fully automatic industrial process management.

Functions include:

• PLC automatic control

• Siemens touchscreen optional

• Real-time process monitoring

• Historical data storage

• Batch report generation

• Alarm protection system

• Trend analysis

• SCADA software optional

• Remote monitoring optional

• MES integration optional

• 21 CFR Part 11 optional

The automation system improves process efficiency, reduces manual operation, and increases production consistency.

Optimized Industrial Fermentation Performance

The bioreactor is designed for efficient oxygen transfer, stable mixing, and industrial-scale productivity.

Benefits include:

• Efficient mass transfer capability

• Uniform nutrient distribution

• Stable agitation performance

• Excellent oxygen transfer efficiency

• Reduced contamination risk

• Reliable long-term operation

• Suitable for scale-up process transfer

The system is ideal for scaling from laboratory research to pilot production and commercial manufacturing.

Key Features of Bailun 35000L Stainless Steel Bioreactor

Industrial Stainless Steel Vessel System

• 35000L stainless steel vessel

• SS304 / SS316L

• Jacketed vessel structure

• Thermal insulation optional

• Mirror-polished internal surface

• Industrial-grade structural strength

Advanced Agitation & Aeration

• Multi-stage impeller design

• Adjustable agitation speed

• Efficient oxygen transfer capability

• Stable airflow distribution

• Multi-gas mixing optional

• Low-shear mixing optional

Sterility and Contamination Control

• SIP sterilization system optional

• CIP cleaning system optional

• Sterile gas filtration

• Aseptic sampling system

• Closed fermentation environment

• Reduced contamination risk

Intelligent Monitoring Functions

• Real-time process display

• Automatic process control

• Historical data storage

• Alarm and safety protection

• Batch management system

• Remote access optional

Integrated Supporting Equipment Solutions

Bailun can provide complete integrated fermentation system solutions including:

Chiller System

Used for precise temperature control during fermentation processes.

Air Compressor

Provides stable compressed air for aeration and oxygen supply.

Steam Generator

Supports sterilization and SIP operation for industrial fermentation processes.

CIP Cleaning System

Automatic cleaning system for hygienic operation and reduced downtime.

Exhaust Treatment System

Optional exhaust filtration and treatment system for industrial biosafety requirements.

Integrated solutions improve operational efficiency and simplify installation and maintenance.

Customizable 35000L Industrial Stainless Steel Bioreactor Solutions

Bailun provides fully customized fermenter systems according to different industrial process requirements.

Vessel Options

• SS304 stainless steel

• SS316L stainless steel

• Jacketed heating/cooling structure

• Thermal insulation system

Agitation Options

• Rushton impeller

• Marine impeller

• Paddle impeller

• High-efficiency industrial mixing system

Sensor Options

• Turbidity OD sensor (Optical density)

• ORP sensor

• Foam sensor

• Biomass sensor

• CO2 exhaust analysis

• Level sensor

Automation Expansion

• PLC automation

• SCADA software

• Remote monitoring

• Data logging system

• MES integration optional

• 21 CFR Part 11 optional

Advantages of Bailun Industrial Stainless Steel Bioreactor Systems

• Industrial-grade stainless steel manufacturing

• Stable and reproducible fermentation performance

• Strong engineering customization capability

• Optimized for industrial biotechnology production

• Reliable automation and process control

• Integrated supporting equipment solutions

• Global technical support and engineering services

Technical Specifications of 35000L Stainless Steel Bioreactor

Why Choose Bailun

Bailun is a professional manufacturer of industrial fermenters and bioreactor systems for biotechnology, pharmaceutical, food, and bioengineering industries.

Why customers choose Bailun:

• Professional fermentation engineering experience

• High-quality stainless steel manufacturing capability

• Strong process customization support

• Stable industrial automation systems

• Competitive pricing and fast delivery

• Global installation and technical support

• Reliable after-sales engineering service

• Complete turnkey fermentation solutions

Frequently Asked Questions

What is a stainless steel bioreactor?

A stainless steel bioreactor is a large fermentation system designed for industrial biotechnology production with hygienic and corrosion-resistant stainless steel construction.

What industries can use the 35000L bioreactor?

The bioreactor is suitable for biotechnology, pharmaceutical, food, beverage, enzyme, probiotic, and industrial fermentation industries.

Does the system support automatic control?

Yes. The bioreactor supports PLC automation, touchscreen operation, SCADA software, remote monitoring, and industrial data management functions.

Can the bioreactor support SIP and CIP systems?

Yes. Optional SIP sterilization and CIP cleaning systems are available for hygienic industrial fermentation operation.

Can the bioreactor be customized?

Yes. Bailun provides customized vessel structures, automation systems, agitation systems, gas control systems, and sensor configurations.

Request a Quote

Looking for a reliable 35000L stainless steel bioreactor for industrial fermentation and biotechnology production?

Contact Bailun today for:

• Customized industrial bioreactor solutions

• Technical consultation

• Detailed quotation

• Fermentation process support

• Global shipping and technical services

Our engineering team is ready to support your industrial fermentation and bioprocess production projects worldwide.