Screen High Flux Liquid Handing System is to partition single nucleic acid template into separate reaction chambers and performs a single molecule quantification by PCR amplification and fluorescence signal detection. The digital PCR technology does not reply on neither Ct values nor standard calibration curves, and has extremely high sensitivity, precision, and excellent repeatability. It is an absolute quantitative analysis technology that transcends real-time PCR.
400L Solid State Culture Reactor for Industrial Fermentation Applications
Bailun’s 400L Solid State Fermenter is designed for laboratory-scale and pilot-scale solid state fermentation applications. Featuring a high-quality stainless steel structure, advanced automatic control system, and optimized environmental regulation, the fermenter provides stable cultivation conditions for microbial growth and solid substrate fermentation processes.
The 400L solid state fermenter is widely used in biotechnology, pharmaceutical, food, enzyme, agricultural, fungi cultivation, probiotics, and bioengineering industries. It is suitable for microbial cultivation, fungal fermentation, enzyme production, strain screening, and solid substrate biotechnology research applications.
This compact solid state fermenter is ideal for universities, research institutes, biotechnology laboratories, pharmaceutical companies, food fermentation laboratories, and industrial microbiology research centers seeking a reliable and easy-to-operate solid state fermentation solution.
What Is Solid State Fermentation (SSF)?
Definition of Solid State Fermentation
Solid state fermentation (SSF) is a process where microorganisms grow on moist solid substrates without free-flowing water. It replicates natural microbial environments and is particularly suitable for filamentous fungi and enzyme production.
SSF vs Submerged Fermentation
Compared with submerged fermentation, SSF offers:
Higher product concentration
Lower energy consumption
Reduced wastewater generation
Better suitability for fungal and enzyme production
SSF technology is widely used in industrial biotechnology, agricultural processing, and biomass utilization applications.
Applications of 400L Solid State Culture Reactor
Fungi & Filamentous Microorganism Cultivation
Suitable for fungi cultivation and filamentous microorganism fermentation applications.
Applications include:
Fungal Fermentation
Mushroom Mycelium Cultivation
Aspergillus Fermentation
Trichoderma Cultivation
Filamentous Fungi Research
Spore Production
Enzyme Production Applications
Widely used for laboratory enzyme fermentation and biotechnology research.
Suitable for:
Industrial Enzyme Production
Cellulase Production
Protease Fermentation
Amylase Production
Lipase Fermentation
Enzyme Process Optimization
Agricultural & Feed Processing
The system supports various food and agricultural fermentation applications including:
Feed Fermentation
Agricultural Biotechnology
Composting Research
Agricultural Residue Utilization
Biofertilizer Research
Probiotic Fermentation
Biomass Conversion & Waste Recycling
Suitable for:
Biomass Conversion
Biofuel Research
Organic Waste Recycling
Agricultural Waste Valorization
Environmental Biotechnology Studies
Biotechnology Research Applications
Suitable for:
Solid State Fermentation Research
Process Development
Fermentation Optimization
Pilot Scale Validation
Industrial Biotechnology Studies
The compact 400L solid state culture reactor is ideal for laboratory R&D and small-scale fermentation development applications.
Advantages of 400L Solid State Culture Reactor
Optimized Solid State Fermentation Design
The reactor is specifically designed for solid substrate fermentation applications.
Advantages include:
Uniform substrate distribution
Stable aeration performance
Efficient heat transfer
Optimized oxygen supply
Improved fermentation consistency
The specialized structure improves microbial growth and fermentation efficiency during solid state cultivation.
Precise Temperature & Humidity Control
Advanced control algorithms ensure stable and uniform environmental conditions throughout the fermentation process.
The system supports accurate monitoring and control of key fermentation parameters:
Temperature
Humidity
Airflow
Aeration Rate
Fermentation Time
The intelligent control system ensures stable and reproducible cultivation conditions for laboratory solid state fermentation processes.
Optimized Aeration System
The solid state culture reactor features optimized airflow and temperature control structures.
Advantages include:
Uniform airflow distribution
Stable oxygen transfer
Reduced heat accumulation
Improved substrate fermentation performance
Stable microbial cultivation environment
Uniform airflow distribution enhances oxygen transfer and prevents heat accumulation within the substrate.
The system improves cultivation consistency and reduces fermentation variability.
High-Quality Stainless Steel Construction
The bioreactor adopts a premium stainless steel vessel structure with excellent durability and hygienic performance.
Benefits include:
Excellent corrosion resistance
Long operational lifespan
Easy cleaning and maintenance
Suitable for sterile fermentation applications
Durable laboratory-grade structure
Optional SS304 and SS316L stainless steel materials are available according to different process requirements.
Key Features of Bailun 400L Solid State Culture Reactor
Stainless Steel Reactor Vessel
400L stainless steel reactor vessel
SS304 / SS316L
High-strength vessel design
Excellent chemical resistance
Easy cleaning and sterilization
Intelligent PLC Control System
Siemens PLC 1200
Color touchscreen interface
Real-time parameter monitoring
Data logging system
Alarm protection system
Remote monitoring optional
SCADA software optional
Equipped with a user-friendly PLC control system with data logging and remote monitoring capabilities.
Advanced Aeration System
Uniform airflow distribution
Adjustable aeration control
Efficient oxygen supply
Stable humidity control optional
Low contamination risk
Automated Feeding & Sampling
Supports sterile feeding and sampling operations to improve process efficiency and reproducibility.
Real-Time Monitoring
Integrated sensors provide accurate process monitoring for:
Temperature
Humidity
Optional exhaust gas CO₂ /O₂ analysis
Sterility and Safety Control
Sterile gas filtration
Closed fermentation system
Aseptic sampling ports
Reduced contamination risk
Easy sterilization operation
Advanced Temperature & Humidity Control System
The system features an efficient environmental control structure for stable solid state fermentation applications.
Environmental Control Features
Jacketed vessel structure optional
Efficient heat exchange system
Stable hot/cold air circulation（optional）
Precise temperature adjustment
Humidity control optional
This design improves cultivation consistency and process stability during laboratory operation.
Technical Specifications of 400L Solid State Culture Reactor
Item | Specification |
|---|---|
Total Volume | 400L |
Working Volume | 30%-50% |
Vessel Material | SS304 / SS316L Stainless Steel |
Reactor Type | Solid State Fermentation Reactor |
Aeration System | Adjustable Airflow Control |
Temperature Control | Ambient +5°C to 80°C |
Humidity Control | 40% – 95% RH Adjustable |
Control Parameters | Temperature, Airflow 1vvm, Humidity, Fermentation Time |
Sterilization | SIP automatic control |
Application | Solid State Fermentation / R&D / Biotechnology |
Available Reactor Configurations
Bailun provides flexible reactor structures according to different fermentation process requirements.
Reactor Design Options
Tray-Type Reactor
Packed-Bed Reactor
Customized Reactor Structures
Flexible design options meet different laboratory and pilot-scale solid state fermentation applications.
Available Configurations
Standard Configuration
Stainless steel reactor vessel
Aeration system
Temperature control system
Airflow control system
Humidity control system
PLC control system optional
Touchscreen control system optional
Data logging system
Heating system
Optional Configuration
Process Control Options
Remote control
Mass flow meter
SCADA software optional
Program software update
Humidity control system
Gas Control Options
Sterile air supply
Gas inlet system
Exhaust gas filtration optional
Exhaust gas CO₂ / O₂ analysis optional
Sensor Options
Humidity sensor
Temperature sensor
Load optional
Interface Expansion
Printing system
Siemens touch screen
Remote monitoring system
Scale-Up Capability
Lab Scale Development
Ideal for:
R&D Studies
Strain Screening
Process Optimization
Pilot Scale Validation
Supports:
Process Scale-Up
Parameter Validation
Fermentation Optimization
Industrial Production Systems
Designed for:
Batch Fermentation
Industrial Biomass Conversion
Consistent engineering design ensures reliable scale transition across all system sizes.
Scalable & Flexible Design
The solid state fermentation system supports flexible laboratory process development and pilot-scale scale-up applications.
Available vessel volumes include:
5L
10L
20L
50L
100L
500L
10000L
Industrial Scale up to 50,000L+
The scalable design simplifies solid state fermentation optimization and industrial biotechnology development.
Why Choose Bailun Solid State Culture Reactor
Bailun is a professional manufacturer of solid state fermenters and laboratory fermentation systems for biotechnology, pharmaceutical, food, agricultural, and academic research industries.
Advantages include:
Direct factory supply
OEM & customization available
Rich export experience
Professional technical support
Reliable after-sales service
Competitive pricing for distributors and OEM partners
Customized fermentation engineering solutions
End-to-end project support
Global technical service and fast response
From design and manufacturing to installation and training, Bailun supports the complete project lifecycle.
Frequently Asked Questions
What is a solid state culture reactor?
A solid state culture reactor is a fermentation system designed for microbial cultivation on solid substrates with controlled aeration and environmental conditions.
What is the difference between SSF and submerged fermentation?
SSF uses solid substrates with low moisture, while submerged fermentation uses liquid media. SSF is more efficient for fungi and enzyme production.
What substrates can be used in SSF?
Common substrates include:
Wheat Bran
Rice Husk
Corn Cob
Bagasse
Agricultural Residues
What applications are suitable for a 400L solid state fermenter?
The system is suitable for fungi cultivation, enzyme production, agricultural biotechnology, food fermentation, and laboratory solid state fermentation research.
What is the advantage of solid state fermentation?
Solid state fermentation offers lower water consumption, high product concentration, reduced contamination risk, and efficient fungal cultivation performance.
Can the system support automatic control?
Yes. PLC automation, touchscreen operation, SCADA software, and remote monitoring systems are available as optional configurations.
Can the system be customized?
Yes. Bailun provides customized vessel structures, aeration systems, environmental control systems, and automation configurations according to laboratory requirements.
Request a Quote for 400L Solid State Culture Reactor
Looking for a reliable supplier of laboratory-scale solid state fermentation systems?
Bailun provides high-performance SSF bioreactor systems with full customization, precise control, and global support.
Contact us today to get:
Customized system design
Detailed technical proposal
Competitive quotation
Laboratory fermentation support
Professional engineering consultation
Global technical services
Send your inquiry now and accelerate your fermentation project with Bailun.